POWER SUPPLY DEVICE AND VEHICLE PROVIDED WITH POWER SUPPLY DEVICE

• US 20180019454A1
• Filed: 12/09/2015
• Published: 01/18/2018
• Est. Priority Date: 03/31/2015
• Status: Abandoned Application

• Current Assignee: Sanyo Electric Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Sanyo Electric Company Limited (Panasonic Holdings Corporation)
• Inventors: OKADA, WATARU, UETA, YOSHIAKI, SUGAWARA, SHUICHI, SHIOTSU, YOSHIHIRO
• Application Number:
  US15/545,719
• Publication Number:
  US 20180019454A1
• Time in Patent Office: Days
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60L 50/66 Arrangements of batteries
• CPC Class Codes: B60L 58/26 by cooling
• CPC Class Codes: H01M 10/0481 Compression means other than compression means for stacks of electrodes and separators
• CPC Class Codes: H01M 10/0486 Frames for plates or membranes
• CPC Class Codes: H01M 10/613 Cooling or keeping cold
• CPC Class Codes: H01M 10/625 Vehicles
• CPC Class Codes: H01M 10/643 Cylindrical cells
• CPC Class Codes: H01M 10/647 Prismatic or flat cells, e.g. pouch cells
• CPC Class Codes: H01M 10/6557 arranged between the cells
• CPC Class Codes: H01M 10/6563 with forced flow, e.g. by blowers
• CPC Class Codes: H01M 2220/20 Batteries in motive systems, e.g. vehicle, ship, plane
• CPC Class Codes: H01M 50/209 adapted for prismatic or rectangular cells H01M50/216 takes precedence
• CPC Class Codes: H01M 50/24 adapted for protecting batteries from their environment, e.g. from corrosion thermal insulation H01M10/658
• CPC Class Codes: H01M 50/256 Carrying devices, e.g. belts
• CPC Class Codes: H01M 50/264 for cells or batteries, e.g. straps, tie rods or peripheral frames
• CPC Class Codes: H01M 50/293 characterised by the material
• CPC Class Codes: H01M 50/576 in response to theft
• CPC Class Codes: H01M 50/588 outside the batteries, e.g. incorrect connections of terminals or busbars
• CPC Class Codes: H01M 50/593 Spacers; Insulating plates
• CPC Class Codes: Y02E 60/10 : Energy storage using batteries
• CPC Class Codes: Y02P 70/50 : Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y02T 10/70 : Energy storage systems for electromobility, e.g. batteries

Abstract

The power supply device includes a plurality of battery cells each having a rectangular outer shape; separators each interposed between the battery cells and insulating mutually adjacent battery cells; and fastening members for fastening a battery cell stack including the alternately stacked battery cells and the separators. The separator includes a sandwiching plate portion disposed between the facing principal surfaces of the mutually adjacent battery cells, and a plate-like bottom-surface cover portion provided to both surfaces of the sandwiching plate portion, at a lower end of the sandwiching plate portion, and protruding in a stacked direction of the battery cells to cover bottom surfaces of the battery cells. The bottom-surface cover portions of the separators stacked on both surfaces of the battery cells are stacked on each other at the bottom surfaces of the battery cells.

Claims

1. A power supply device comprising:

a plurality of battery cells each having a thickness thinner than widths of principal surfaces, and having a rectangular outer shape;

separators each interposed between the battery cells and insulating mutually adjacent ones of the battery cells from each other, in a state that the plurality of battery cells are stacked with the principal surfaces facing each other; and

a fastening member for fastening a battery cell stack including the battery cells and the separators alternately stacked on each other,

wherein each of the separators includes

a sandwiching plate portion disposed between the facing principal surfaces of the mutually adjacent battery cells, and

a plate-like bottom-surface cover portion provided to both surfaces of the sandwiching plate portion, at a lower end of the sandwiching plate portion, and protruding in a stacked direction of the battery cells to cover bottom surfaces of the battery cells, and

the bottom-surface cover portions of the separators stacked on both surfaces of the battery cells are stacked on each other at the bottom surfaces of the battery cells.

2. The power supply device according to claim 1, wherein the bottom-surface cover portion includes a middle cover portion that covers a middle part in a width direction of the bottom surface of the battery cell;

and end cover portions that cover both ends in the width direction of the bottom surface of the battery cell, and

a stacked width (H1) in one of the end cover portions is larger than a stacked width (H2) in the middle cover portion.

3. The power supply device according to claim 2, wherein

the fastening member includes a pair of end plates disposed to both end surfaces of the battery cell stack, and a bind bar having both ends of the bind bar connected to the pair of end plates;

the bind bar includes a side plate portion for covering at least a part of the side surface of the battery cell stack, and a lower-end bending portion extending from a lower end of the side plate portion, and covering a part of a bottom surface of the battery cell stack; and

the separators each include the end cover portion at a site facing the lower-end bending portion.

4. The power supply device according to claim 1, wherein the bottom-surface cover portion includes a first bottom-surface cover portion protruding to a first surface side of the sandwiching plate portion, and a second bottom-surface cover portion protruding to a second surface side of the sandwiching plate portion;

the first bottom-surface cover portion of one of the separators stacked on a first principal surface of the battery cell, and the second bottom-surface cover portion of another of the separators stacked on a second principal surface of the battery cell are stacked on each other at the bottom surface of the battery cells.

5. The power supply device according to claim 4, wherein the first bottom-surface cover portion and the second bottom-surface cover portion are formed to be gradually thinner from the sandwiching plate portion toward a tip end, and facing surfaces thereof that are stacked on each other are formed as a tapered surface, and

the facing surfaces of the first bottom-surface cover portion and the second bottom-surface cover portion are closely attached to each other in such a state that the battery cell stack is fastened by the fastening member.

6. The power supply device according to claim 1, wherein the separators each include an upper-end cover portion provided to both surface sides of the sandwiching plate portion, at an upper end of the sandwiching plate portion, and protruding in the stacked direction of the battery cells to cover an upper surface side of the battery cells, and

the upper-surface cover portions of the separators stacked on both surfaces of one of the battery cells are stacked on each other at the upper surface side of the battery cells.

7. The power supply device according to claim 6, wherein

the fastening member includes a pair of end plates disposed to both end surfaces of the battery cell stack, and a bind bar having both ends coupled to the pair of end plates,

the bind bar includes a side plate portion for covering at least a part of a side surface of the battery cell stack, and an upper-end bending portion that extends from an upper end of the side plate portion and covers a part of an upper surface of the battery cell stack;

and

the separators each include the upper-end cover portion at a site facing the upper-end bending portion.

8. The power supply device according to claim 1, wherein in the separator, a width (W) of the sandwiching plate portion is larger than a width (D) of the battery cell.

9. The power supply device according to claim 1, wherein the separator has recesses and projections seen in a cross-sectional view of the sandwiching plate portion, for forming a plurality of lines of air passages between the sandwiching plate portion and the principal surfaces of the facing stacked battery cells.

10. A vehicle provided with a power supply device as defined in claim 1.