ASSEMBLY COMPRISING AN EMERGENCY RELEASE SYSTEM AND A DIAGNOSIS SYSTEM TO VERIFY THE OPERATION OF THE EMERGENCY RELEASE SYSTEM

• US 20180052436A1
• Filed: 03/24/2016
• Published: 02/22/2018
• Est. Priority Date: 03/26/2015
• Status: Active Grant

• Current Assignee: Trelleborg Westbury Ltd. (Trelleborg AB)
• Original Assignee: KLAW Products Ltd (Trelleborg AB)
• Inventors: WEBBER, Anthony, FAIRMAN, Julian
• Granted Patent: US 10,642,242 B2
• Time in Patent Office: Days
• CPC Class Codes: F16L 55/1007 Couplings closed automatically when broken
• CPC Class Codes: F16L 55/1022 Fluid cut-off devices automatically actuated
• CPC Class Codes: G05B 19/0428 Safety, monitoring G05B19/0423 takes precedence

Abstract

There is provided an assembly for transferring matter between first and second objects separated by a distance, either or both of the first and second objects being movable to increase or decrease the distance therebetween. The assembly comprises: a conduit providing a medium for transferring matter between the first and second objects, the conduit comprising first and second conduit sections, the first conduit section being operatively connectable to the first object, the second conduit section being operatively connectable to the second object; an emergency release system including an emergency release coupling, the emergency release coupling including first and second coupling portions (10,12), the first coupling portion (10) operatively coupled to the first conduit section, the second coupling portion (12) operatively coupled to the second conduit section, the first and second coupling portions (10,12) configured to be selectively connectable and separable to permit selective coupling and separation of the first and second conduit sections; and a diagnostic system programmed to perform a proof test to assess the operational capability of the emergency release system prior to the operation of the conduit to transfer matter between the first and second objects.

Claims

1. An assembly for transferring matter between first and second objects separated by a distance, either or both of the first and second objects being movable to increase or decrease the distance therebetween, the assembly comprising:

a conduit providing a medium for transferring matter between the first and second objects, the conduit comprising first and second conduit sections, the first conduit section being operatively connectable to the first object, the second conduit section being operatively connectable to the second object;

an emergency release system including an emergency release coupling, the emergency release coupling including first and second coupling portions, the first coupling portion operatively coupled to the first conduit section, the second coupling portion operatively coupled to the second conduit section, the first and second coupling portions configured to be selectively connectable and separable to permit selective coupling and separation of the first and second conduit sections; and

a diagnostic system programmed to perform a proof test to assess the operational capability of the emergency release system prior to the operation of the conduit to transfer matter between the first and second objects.

2. An assembly according to claim 1 wherein the diagnostic system is programmed to perform a proof test to assess the operational capability of the emergency release system prior to each of a plurality of operations of the conduit to transfer matter between the first and second objects.

3. An assembly according to claim 1 wherein the emergency release system is maintained, during the proof test, in a first safe state to de-energise the emergency release coupling and keep the first and second coupling portions connected to each other.

4. An assembly according to claim 3 wherein the first safe state includes one or more of:

de-energisation of a power source configured to enable charging of a stored energy source for an actuator operable to initiate the separation of the first and second coupling portions;

de-energisation of a heating system arranged to control the temperature of the emergency release coupling;

de-energisation of one or more solenoid valves switchable to control the operation of the emergency release system;

maintaining a stored energy source in a fully charged state, wherein the stored energy source is for an actuator operable to initiate the separation of the first and second coupling portions;

maintaining closed an activation element, which is switchable to open to initiate the separation of the first and second coupling portions;

maintaining open a blocking element, which is switchable to close to configure the first and second coupling portions to block the flow of matter therethrough.

5. An assembly according to claim 1 wherein the proof test includes one or more of:

a test of an actuator to simulate the separation of the first and second coupling portions, wherein the actuator is normally operable to initiate the separation of the first and second coupling portions but configured during the proof test to inhibit actual separation of the first and second coupling portions;

a test of the integrity and/or status of one or more solenoid valves switchable to control the operation of the emergency release system;

a test of the status of the or each distance sensor configured to measure, in use, the distance between the first and second objects;

a test of the status of the or each sensor configured to measure a property of the emergency release system;

a test of the status of a heating system arranged to control the temperature of the emergency release coupling;

a test of the status of a stored energy source for an actuator operable to initiate the separation of the first and second coupling portions;

a test of the status of a pump configured to charge a stored energy source for an actuator operable to initiate the separation of the first and second coupling portions;

a test of the integrity and/or status of a control system programmed to operate the emergency release system.

6. An assembly for transferring matter between first and second objects separated by a distance, either or both of the first and second objects being movable to increase or decrease the distance therebetween, the assembly comprising:

a conduit providing a medium for transferring matter between the first and second objects, the conduit comprising first and second conduit sections, the first conduit section being operatively connectable to the first object, the second conduit section being operatively connectable to the second object;

an emergency release coupling including first and second coupling portions, the first coupling portion operatively coupled to the first conduit section, the second coupling portion operatively coupled to the second conduit section, the first and second coupling portions configured to be selectively connectable and separable to permit selective coupling and separation of the first and second conduit sections; and

a safety instrumented function including a sensor, a logic solver and a final element, the final element being in the form of the emergency release coupling, wherein the logic solver is programmed to activate the final element in response to detection of a fault that inhibits the operation of the conduit to safely transfer matter between the first and second objects so as to;

initiate a first safe state to de-energise the emergency release coupling and keep the first and second coupling portions connected to each other;

or

initiate a second safe state to cause separation of the first and second coupling portions.

7. An assembly according to claim 6 wherein the first safe state includes one or more of:

de-energisation of a power source configured to enable charging of a stored energy source for an actuator operable to initiate the separation of the first and second coupling portions;

de-energisation of a heating system arranged to control the temperature of the emergency release coupling;

de-energisation of one or more solenoid valves switchable to control the operation of the emergency release coupling;

maintaining a stored energy source in a fully charged state, wherein the stored energy source is for an actuator operable to initiate the separation of the first and second coupling portions;

maintaining closed an activation element, which is switchable to open to initiate the separation of the first and second coupling portions;

maintaining open a blocking element, which is switchable to close to configure the first and second coupling portions to block the flow of matter therethrough.

8. An assembly according to claim 6 wherein the logic solver is programmed to selectively activate the final element to initiate the second safe state after the first safe state is initiated.

9. An assembly according to claim 8 wherein the logic solver is programmed to selectively activate the final element to initiate the second safe state following a time delay after the first safe state is initiated.

10. An assembly according to claim 6 wherein the sensor is a distance sensor configured to measure, in use, the distance between the first and second objects, and the fault includes the distance between the first and second objects exceeding a predefined safety distance threshold.

11. An assembly according to claim 10 wherein the logic solver is programmed to selectively activate the final element to:

initiate the first safe state when the distance between the first and second objects exceeds a first safety distance threshold; and

initiate the second safe state to cause separation of the first and second coupling portions after the first safe state is initiated and when the distance between the first and second objects exceeds a second safety distance threshold that is larger than the first safety distance threshold.

12. An assembly according to any one of claims 6 to 11 wherein the safety instrumented function is configured to permit initiation of the second safe state on demand independently of the sensor.

13. An assembly according to claim 6 wherein the fault includes one or more of:

the failure or fault operating condition of an assembly component;

the failure or fault operating condition of each of a plurality of assembly components arranged in a redundant configuration.

14. An assembly according to claim 6 wherein the fault includes one or more of:

the failure or fault operating condition of one or more of a plurality of assembly components arranged in a redundant configuration;

the failure or fault operating condition of the majority of a plurality of assembly components arranged in a redundant configuration;

15. An assembly according to claim 14 wherein the or each assembly component is or includes:

the emergency release coupling;

the sensor;

a power supply configured to power an assembly component;

a stored energy source for an actuator operable to initiate the separation of the first and second coupling portions;

a pump configured to charge a stored energy source for an actuator operable to initiate the separation of the first and second coupling portions;

a heating system arranged to control the temperature of the emergency release coupling;

a control system programmed to monitor and/or operate the emergency release coupling.

16. (canceled)

17. An emergency release coupling, for releasably coupling first and second conduit sections to each other, comprising:

first and second coupling portions, the first coupling portion operatively coupleable to the first conduit section, the second coupling portion operatively coupleable to the second conduit section, the first and second coupling portions configured to be selectively connectable and separable to permit selective coupling and separation of the first and second conduit sections;

wherein the emergency release coupling further comprises at least one sensor to measure the temperature of the emergency release coupling, or wherein the emergency release coupling further comprises;

a coupling mechanism arranged to releasably couple the first and second coupling portions to each other;

an actuator operable to apply a mechanical force to the coupling mechanism so as to initiate the separation of the first and second coupling portions;

at least one linkage mechanism arranged to be releasably located in a linking position to couple the actuator and the coupling mechanism to each other, wherein the actuator is allowed to apply the mechanical force to the coupling mechanism only when the or each linkage mechanism is in the linking position; and

at least one sensor to monitor the position of the or each linkage mechanism.

18. An emergency release coupling according to claim 17 wherein each sensor is incorporated into the emergency release coupling.