VIBRATING CUTTER TOOL CIRCULAR CUTTING JIG

• US 20180065189A1
• Filed: 08/31/2017
• Published: 03/08/2018
• Est. Priority Date: 09/02/2016
• Status: Active Grant

• Current Assignee: Gerald A. Gerst
• Original Assignee: Gerald A. Gerst
• Inventors: Gerst, Gerald A
• Granted Patent: US 10,456,843 B2
• Time in Patent Office: Days
• CPC Class Codes: B03B 5/24 Constructional details of jigs, e.g. pulse control devices
• CPC Class Codes: B23B 47/281 Jigs for drilling cylindrical parts
• CPC Class Codes: B23B 51/05 for cutting discs from sheet
• CPC Class Codes: B23D 45/025 Radial sawing machines
• CPC Class Codes: B23Q 9/0078 the guide means being fixed to a support
• CPC Class Codes: B26F 1/3846 cutting out discs or the like B26F1/384, B26F1/40 and B26F1/44 take precedence
• CPC Class Codes: B27B 19/006 with oscillating saw blades; Hand saws with oscillating saw blades

Abstract

A circular jig apparatus to allow cutting or marking of large circular holes in sheets of material using a tool with a cutting blade or marking device is disclosed. This apparatus includes a system to hold the hold the tool in place, adjust the size or radius of the circular hole, and guide the cutting blade or marking device around in a circle on the sheet of material. In particular the cutting tool may be a vibrating blade. A system is also disclosed to match the curvature of the cutting blade to the arc or radius of the circle being cut. A system is also disclosed to provide a depth stop for the cutting blade. A system to hold a wide variety of marking or dispensing devices for use with the circular jig is also disclosed.

Claims

1. An apparatus for cutting an approximately circular large hole in a sheet of material, comprising;

a cutting tool which employs a flat cutting blade, a pivot post which is attached in the center of a portion of the sheet of material which is going to be cut out, an adjustable sliding arm connected at one end to the pivot post, the adjustable sliding arm being connected at the other end to a blade holder, the blade holder having an elongated slot passing through the body of the blade holder, the long direction of the slot being approximately perpendicular to the direction in which the adjustable sliding arm can be adjusted, the blade holder having provision to fasten the cutting blade into the slot such that the flat of the cutting blade is approximately parallel to the long direction of the slot, and the pivot post allowing the blade holder with cutting blade to rotate in approximately a circle at the end of the adjustable sliding arm, thereby defining the circular portion of the sheet of material which is cut out.

2. An apparatus as described in claim 1, further comprising a curve along one long interior side of the slot, wherein the provision to fix the cutting blade into the slot also presses the cutting blade against the curve, thereby forcing a curvature of the cutting blade to approximately match the curve of the side of the slot.

3. An apparatus as described in claim 2, further comprising a curve along one long interior side of the slot, wherein the provision to fix the cutting blade into the slot presses the center of the cutting blade against the curve, thereby forcing a curvature of the cutting blade to approximately match the curve of the side of the slot.

4. An apparatus as described in claim 2, further comprising approximately matching the curve of the slot with the arc of the approximately circular large hole being cut in the sheet of material.

5. An apparatus as described in claim 2, further comprising two curvatures of the side walls of the slot on opposing long interior sides of the slot, the blade holder being reversible on the adjustable sliding arm, thereby allowing a choice of two cutting blade curvatures to match two arcs of the approximately circular large hole being cut in the sheet of material.

6. An apparatus as described in claim 1, further comprising a system for adjusting the adjustable sliding arm at the pivot post, such that the distance between the pivot post center and the location of the cutting blade can be changed.

7. An apparatus as described in claim 6, further comprising guide marks on the adjustable arm such that different radii can be set for the approximately circular large hole being cut in the sheet of material.

8. An apparatus as described in claim 1, further comprising a small center hole in the center of the portion of the sheet of material which is going to be cut out, whereby the pivot post comprises a peg in the center hole.

9. An apparatus as described in claim 1, whereby the pivot post comprises a suction cup to hold the pivot post in place in the center of the portion of the sheet of material which is going to be cut out.

10. An apparatus as described in claim 1, whereby the pivot post comprises a magnetic fastener to hold the pivot post in place in the center of the portion of the sheet of material which is going to be marked.

11. An apparatus as described in claim 1, whereby the pivot post comprises a screw to hold the pivot post in place in the center of the portion of the sheet of material which is going to be marked.

12. An apparatus as described in claim 1, wherein the cutting blade consists of a vibrating blade.

13. An apparatus as described in claim 1, wherein the blade holder portion of the apparatus can be used as a depth stop for the cutting blade, thereby controlling the depth of penetration of the cutting blade through the sheet of material.

14. An apparatus as described in claim 1, wherein the lower horizontal surface of the blade holder portion of the apparatus is convex.

15. An apparatus as described in claim 1, wherein the lower corners of the blade holder portion of the apparatus are chamfered or rounded.

16. An apparatus for marking an approximately circular section of a sheet of material, comprising;

a marking tool which employs a marking device capable of marking the sheet of material, a pivot post which is attached in the center of a portion of the sheet of material which is going to be cut out, an adjustable sliding arm connected at one end to the pivot post, the adjustable sliding arm being connected at the other end to a marking device holder, the marking device holder having an opening passing through the body of the marking device holder, the marking device holder having provision to fasten the marking device into the slot such that the marking tip of the marking device is approximately perpendicular to the opening, and the pivot post allowing the marking device holder with marking device to rotate in approximately a circle at the end of the adjustable sliding arm, thereby defining the circular portion of the sheet of material which is marked.

17. An apparatus as described in claim 16, further comprising a system for adjusting the adjustable sliding arm at the pivot post, such that the distance between the pivot post center and the location of the marking device can be changed.

18. An apparatus as described in claim 17, further comprising guide marks on the adjustable arm such that different radii can be set for the approximately circular large hole being marked on the sheet of material.

19. An apparatus as described in claim 16, further comprising a small center hole in the center of the portion of the sheet of material which is going to be marked, whereby the pivot post comprises a peg in the center hole.

20. An apparatus as described in claim 16, whereby the pivot post comprises a suction cup to hold the pivot post in place in the center of the portion of the sheet of material which is going to be marked.

21. An apparatus as described in claim 16, whereby the pivot post comprises a magnetic fastener to hold the pivot post in place in the center of the portion of the sheet of material which is going to be marked.

22. An apparatus as described in claim 16, whereby the pivot post comprises a screw to hold the pivot post in place in the center of the portion of the sheet of material which is going to be marked.

23. An apparatus as described in claim 16, wherein the lower horizontal surface of the blade holder portion of the apparatus is convex.

24. An apparatus as described in claim 16, wherein the lower corners of the blade holder portion of the apparatus are chamfered or rounded.