METHOD FOR MANUFACTURING STENT

• US 20180078393A1
• Filed: 05/12/2015
• Published: 03/22/2018
• Est. Priority Date: 04/15/2015
• Status: Active Grant

• Current Assignee: M.I. Tech Co., Ltd. (Synergy Innovation Co., Ltd.)
• Original Assignee: M.I. Tech Co., Ltd. (Synergy Innovation Co., Ltd.)
• Inventors: PARK, Hun Kuk, MOON, Jong Pil, JANG, Bong Seok, YUN, Ho
• Granted Patent: US 10,449,068 B2
• Time in Patent Office: Days
• CPC Class Codes: A61F 2/852 Two or more distinct overlapping stents
• CPC Class Codes: A61F 2/86 Stents in a form characterised by the wire-like elements; Stents in the form characterised by a net-like or mesh-like structure
• CPC Class Codes: A61F 2/90 characterised by a net-like or mesh-like structure
• CPC Class Codes: A61F 2002/91508 the meander having a difference in amplitude along the band
• CPC Class Codes: A61F 2002/91516 the meander having a change in frequency along the band
• CPC Class Codes: A61F 2002/91525 within the whole structure different bands showing different meander characteristics, e.g. frequency or amplitude
• CPC Class Codes: A61F 2002/9155 Adjacent bands being connected to each other
• CPC Class Codes: A61F 2210/0076 multilayered, e.g. laminated structures
• CPC Class Codes: A61F 2230/0054 V-shaped
• CPC Class Codes: A61F 2240/001 Designing or manufacturing processes
• CPC Class Codes: A61F 2250/0063 Nested prosthetic parts

Abstract

The present invention relates to a method for manufacturing a stent, the method using a jig in which detachable protruding pins are installed at all respective location points at which circumference division lines and length division lines intersect each other, the method forming cells through intersection of wire by setting any one of the location points as a start point and repeatedly bending and moving the wire from the start point upward and downward to pass over the protruding pins located in diagonal directions, wherein a first stent woven such that intersection portions formed through the intersection of a wire are spaced apart from each other in a diagonal direction and arranged one for each length division line and a second stent woven to maintain the structural stability of the first stent and to prevent the first stent from being twisted can be provided as a single stent.

Claims

1. A method for manufacturing a stent, the method using a jig in which detachable protruding pins are installed at all respective location points at which circumference division lines and length division lines, set by equally dividing a circumference W and length L of a cylinder having a diameter R and the length L identical to those of a stent to be manufactured, intersect each other, the method forming cells through intersection of a wire by setting any one reference point of the location points as a start point and repeatedly bending and moving the wire from the start point upward and downward to pass over the protruding pins located in diagonal directions, the method comprising:

step A of forming part of a first body by moving a first wire in a zigzag form from a first start point at one end of the jig to a first point at the other end of the jig;

step B of forming a lower first head by repeating a pattern of bending the first wire in a zigzag form from the first point to a first change point at the other end of the jig;

step C of forming part of the first body by bending and moving the first wire in a zigzag form from the first change point to a second point at the one end of the jig; and

step D of forming an upper first head by repeating a pattern of bending the first wire in a zigzag form from the second point to the first start point;

wherein step A comprises;

step A-1 of moving the first wire from the first start point along an upward diagonal line by l, wherein l is a distance of a diagonal line extending by one interval between the length division lines with respect to one interval between the circumference division lines; and

step A-2 of spacing a corresponding location point from a portion formed at step A-1 by moving the first wire from an end point of step A-1 along a downward diagonal line by 2l;

wherein step C comprises;

step C-1 of repeating a zigzag bent pattern formed by moving the first wire from the first change point along a downward diagonal line by l and then moving the first wire from a corresponding location point along an upward diagonal line by l; and

step C-2 of spacing a corresponding location point from a portion formed at step C-1 by moving the first wire from an end point of step C-1 along an upward diagonal line by 2l;

wherein step A comprises alternately repeating patterns of step A-1 and step A-2; and

wherein step C comprises alternately repeating patterns of step C-1 and step C-2.

2. The method of claim 1, wherein a number of circumference division lines is 6+4x, wherein x is 0 or a natural number, and a number of length division lines is 11+5y, wherein y is 0 or a natural number.

3. The method of claim 2, wherein:

the first point corresponds to an end point which is one of a plurality of end points of step A-1 formed during the repetition of step A-1 and step A-2 and which is also located on a length division line symmetrical to a length division line where the first start point is located; and

the second point corresponds to an end point which is one of a plurality of end points of step C-1 formed during the repetition of step C-1 and step C-2 and which is also located on a same length division line as the first start point.

4. The method of claim 3, wherein:

step B comprises;

step B-1 of moving the first wire from the first point along a downward diagonal line by 2l;

step B-2 of repeating a zigzag bent pattern formed by moving the first wire from a location point, reached at step B-1, along an upward diagonal line by l and then moving the first wire from a corresponding location point along a downward diagonal line by l; and

step B-3 of locating the first wire at the first change point by moving the first wire from a location point, reached at step B-2, along an upward diagonal line by 2l; and

the location point reached at step B-2 is located on a same circumference division line as the first point.

5. The method of claim 3, wherein:

step D comprises;

step D-1 of moving the first wire from the second point along an upward diagonal line by 2l;

step D-2 of repeating a zigzag bent pattern formed by moving the first wire from a location point, reached at step D-1, along a downward diagonal line by l and then moving the first wire from a corresponding location point along an upward diagonal line by l; and

step D-3 of locating the first wire at the first start point by moving the first wire from a location point, reached at step D-2, along a downward diagonal line by 2l; and

the location point reached at step D-2 is located on a same circumference division line as the second point.

6. The method of claim 1, further comprising:

step E of forming part of a second body by bending and moving a second wire in a zigzag form from a second start point at the other end of the jig to a third point at the one end of the jig;

step F of forming an upper second head by repeating a pattern of bending the second wire in a zigzag form from the third point to a second change point at the one end of the jig;

step G of forming part of the second body by bending and moving the second wire in a zigzag form from the second change point to a fourth point at the other end of the jig; and

step H of forming a lower second head by repeating a pattern of bending the second wire in a zigzag form from the fourth point to the second start point;

wherein step E comprises;

step E-1 of repeating a zigzag bent pattern formed by moving the second wire from the second start point along a downward diagonal line by l and then moving the second wire from a corresponding location point along an upward diagonal line by l; and

step E-2 of spacing a corresponding location point from a portion formed at step E-1 by moving the second wire from an end point of step E-1 along an upward diagonal line by 2l;

wherein step G comprises;

step G-1 of repeating a zigzag bent pattern formed by moving the second wire from the second change point along an upward diagonal line by l and then moving the second wire from a corresponding location point along a downward diagonal line by l; and

step G-2 of spacing a corresponding location point from a portion formed at step G-1 by moving the second wire from an end point of step G-1 along a downward diagonal line by 2l;

wherein step E comprises alternately repeating patterns of step E-1 and step E-2;

wherein step G comprises alternately repeating patterns of step G-1 and step G-2; and

wherein step E-2 comprises moving the second wire so that during the movement of the second wire, the second wire is located over the first wire at one of two points at which the first wire and the second wire woven on the jig intersect each other and the second wire is located beneath the first wire at a remaining point of the two points.

7. The method of claim 6, wherein the second start point corresponds to a location which is reached by moving a corresponding circumference division line by an odd number of intervals in a circumferential direction along a length division line symmetrical to a length division line where the first start point is located.

8. The method of claim 7, wherein:

the third point corresponds to an end point which is one of a plurality of end points of step E-1 formed during the repetition of step E-1 and step E-2 and which is also located on a length division line symmetrical to a length division line where the second start point is located; and

the fourth point corresponds to an end point which is one of a plurality of end points of step G-1 formed during the repetition of step G-1 and step G-2 and which is also located on a same length division line as the second start point.

9. The method of claim 6, wherein:

step F comprises;

step F-1 of moving the second wire from the third point along an upward diagonal line by 2l;

step F-2 of repeating a zigzag bent pattern formed by moving the second wire from a location point, reached at step B-1, along a downward diagonal line by f and then moving the second wire from a corresponding location point along an upward diagonal line by f; and

step F-3 of locating the second wire at the second change point by moving the second wire from a location point, reached at step F-2, along a downward diagonal line by 2l;

wherein the location point reached at step F-2 is located on a same circumference division line as the third point.

10. The method of claim 6, wherein:

step H comprises;

step H-1 of moving the second wire from the fourth point along a downward diagonal line by 2l;

step H-2 of repeating a zigzag bent pattern formed by moving the second wire from a location point, reached at step H-1, along an upward diagonal line by l and then moving the second wire from a corresponding location point along a downward diagonal line by l; and

step H-3 of locating the second wire at the second start point by moving the second wire from a location point, reached at step H-2, along an upward diagonal line by 2l, and

the location point reached at step H-2 is located on a same circumference division line as the fourth point.