MAGNETIC RECORDING MEDIUM AND METHOD FOR MANUFACTURING SAME

• US 20180082710A1
• Filed: 09/15/2017
• Published: 03/22/2018
• Est. Priority Date: 09/16/2016
• Status: Active Grant

• Current Assignee: Fujifilm Corporation (Fujifilm Holdings Corporation)
• Original Assignee: Fujifilm Corporation (Fujifilm Holdings Corporation)
• Inventors: TADA, Toshio, KASADA, Norihito, OYANAGI, Masahito, SUGISHIMA, Akinori, SAITO, Kengo
• Granted Patent: US 10,692,522 B2
• Time in Patent Office: Days
• CPC Class Codes: G11B 5/70 on a base layer
• CPC Class Codes: G11B 5/70678 Ferrites
• CPC Class Codes: G11B 5/7085 non-magnetic abrasive particles
• CPC Class Codes: G11B 5/842 Coating a support with a liquid magnetic dispersion
• CPC Class Codes: G11B 5/845 in a magnetic field

Abstract

The magnetic recording medium has a non-magnetic support and a magnetic layer which is provided on the support and contains ferromagnetic powder and a binder, in which the ferromagnetic powder is ferromagnetic hexagonal ferrite powder, the magnetic layer contains an abrasive, an intensity ratio (Int (110)/Int (114)) of a peak intensity Int (110) of a diffraction peak of (110) plane of a crystal structure of the hexagonal ferrite, determined by performing X-ray diffraction analysis on the magnetic layer by using an In-Plane method, to a peak intensity Int (114) of a diffraction peak of (114) plane of the crystal structure is equal to or higher than 0.5 and equal to or lower than 4.0, and a squareness ratio in a vertical direction is equal to or higher than 0.65 and equal to or lower than 1.00. The present invention also provides a method for manufacturing the magnetic recording medium.

Claims

1. A magnetic recording medium comprising:

a non-magnetic support; and

a magnetic layer which is provided on the support and contains ferromagnetic powder and a binder,

wherein the ferromagnetic powder is ferromagnetic hexagonal ferrite powder,

the magnetic layer contains an abrasive,

an intensity ratio (Int (110)/Int (114)) of a peak intensity Int (110) of a diffraction peak of (110) plane of a crystal structure of the hexagonal ferrite, determined by performing X-ray diffraction analysis on the magnetic layer by using an In-Plane method, to a peak intensity Int (114) of a diffraction peak of (114) plane of the crystal structure is equal to or higher than 0.5 and equal to or lower than 4.0, and

a squareness ratio in a vertical direction is equal to or higher than 0.65 and equal to or lower than 1.00.

2. The magnetic recording medium according to claim 1,

wherein the squareness ratio in a vertical direction is equal to or higher than 0.65 and equal to or lower than 0.90.

3. The magnetic recording medium according to claim 1,

wherein the intensity ratio Int (110)/Int (114) is equal to or higher than 1.0 and equal to or lower than 3.0.

4. The magnetic recording medium according to claim 2,

wherein the intensity ratio Int (110)/Int (114) is equal to or higher than 1.0 and equal to or lower than 3.0.

5. The magnetic recording medium according to claim 1, further comprising:

a non-magnetic layer containing non-magnetic powder and a binder between the non-magnetic support and the magnetic layer.

6. A method for manufacturing the magnetic recording medium,

wherein the magnetic recording medium is a magnetic recording medium comprising:

a non-magnetic support; and

a magnetic layer which is provided on the support and contains ferromagnetic powder and a binder,

wherein the ferromagnetic powder is ferromagnetic hexagonal ferrite powder,

the magnetic layer contains an abrasive,

an intensity ratio (Int (110)/Int (114)) of a peak intensity Int (110) of a diffraction peak of (110) plane of a crystal structure of the hexagonal ferrite, determined by performing X-ray diffraction analysis on the magnetic layer by using an In-Plane method, to a peak intensity Int (114) of a diffraction peak of (114) plane of the crystal structure is equal to or higher than 0.5 and equal to or lower than 4.0, and

a squareness ratio in a vertical direction is equal to or higher than 0.65 and equal to or lower than 1.00; and

the method comprising;

forming the magnetic layer through a step of preparing a composition for forming a magnetic layer, a step of forming a coating layer by coating the non-magnetic support with the prepared composition for forming a magnetic layer directly or through at least another layer, and a step of performing a vertical alignment treatment on the coating layer,

wherein the step of preparing a composition for forming a magnetic layer includes a first stage of obtaining a dispersion liquid by performing a dispersion treatment on the ferromagnetic hexagonal ferrite powder, the binder, and a solvent in the presence of first dispersion beads and a second stage of performing a dispersion treatment on the dispersion liquid obtained by the first stage in the presence of second dispersion beads having a bead size and a density smaller than a bead size and a density of the first dispersion beads.

7. The manufacturing method according to claim 6,

wherein the second stage is performed in the presence of the second dispersion beads in an amount equal to or greater than 10 times the amount of the ferromagnetic hexagonal ferrite powder based on mass.

8. The manufacturing method according to claim 6,

wherein the bead size of the second dispersion beads is equal to or less than 1/100 of the bead size of the first dispersion beads.

9. The manufacturing method according to claim 6,

wherein the bead size of the second dispersion beads is within a range of 80 to 1,000 nm.

10. The manufacturing method according to claim 6,

wherein the density of the second dispersion beads is equal to or less than 3.7 g/cm³.

11. The manufacturing method according to claim 6,

wherein the second dispersion beads are diamond beads.

12. The manufacturing method according to claim 6,

wherein the squareness ratio in a vertical direction of the magnetic recording medium is equal to or higher than 0.65 and equal to or lower than 0.90.

13. The manufacturing method according to claim 6,

wherein the intensity ratio Int (110)/Int (114) of the magnetic recording medium is equal to or higher than 1.0 and equal to or lower than 3.0.

14. The magnetic recording medium according to claim 12,

wherein the intensity ratio Int (110)/Int (114) of the magnetic recording medium is equal to or higher than 1.0 and equal to or lower than 3.0.

15. The manufacturing method according to claim 6,

wherein the magnetic recording medium further comprises a non-magnetic layer containing non-magnetic powder and a binder between the non-magnetic support and the magnetic layer.