METHOD, APPARATUS AND SYSTEM FOR BALANCING THE FLUID PRESSURE OF FLUID DISTRIBUTION SYSTEMS

• US 20180113481A1
• Filed: 11/29/2016
• Published: 04/26/2018
• Est. Priority Date: 10/21/2016
• Status: Active Grant

• Current Assignee: John Faiczak
• Original Assignee: John Faiczak
• Inventors: Faiczak, John
• Granted Patent: US 11,340,637 B2
• Time in Patent Office: Days
• CPC Class Codes: F24D 19/1015 using a valve or valves
• CPC Class Codes: F24D 2220/0264 Hydraulic balancing valves
• CPC Class Codes: G05D 16/2013 using throttling means as controlling means
• CPC Class Codes: G05D 16/2026 with a plurality of throttling means
• CPC Class Codes: G05D 16/206 the plurality of throttling means being arranged for the control of a plurality of diverging pressures from a single pressure G05D16/204 takes precedence
• CPC Class Codes: G05D 16/2066 using controlling means acting on the pressure source
• CPC Class Codes: G05D 16/208 using a combination of controlling means as defined in G05D16/2013 and G05D16/2066 G05D16/2073 takes precedence
• CPC Class Codes: G05D 7/0641 using a plurality of throttling means G05D7/067 takes precedence
• CPC Class Codes: G05D 7/0664 the plurality of throttling means being arranged for the control of a plurality of diverging flows from a single flow G05D7/0652 takes precedence; ratio control G05D11/13
• CPC Class Codes: G05D 7/0676 by action on flow sources G05D7/0688, G05D7/0694 take precedence
• CPC Class Codes: G05D 7/0688 by combined action on throttling means and flow sources G05D7/0694 takes precedence

Abstract

The present invention is a fluid distribution system comprising connected conduits (e.g., lines) wherein fluid flows, such as pipes within a building. The lines may be configured to: (i) include multiple lines that connect at intersections (some of the intersections will be identified as nodes); and (ii) incorporate node units associated with line pressure loss simulation assemblies (“LLSAs”). Activities of a node unit incorporating a LLSA can result in alterations in fluid pressure, such as by a loop control process to reposition balancing valves or other valves of one or more LLSAs, and/or by alteration of the speed of the system pump. These activities adjust fluid pressure to cause the system to produce a balanced and high efficiency energy transfer (e.g., heating or cooling), and do not involve or require any identification or use of any specific, fixed or absolute pressure value. They function based on an operation locus (for a node unit) and/or an operation locus range (for node unit groupings) to adjust the fluid pressure.

Claims

1. A fluid distribution system comprising:

a. a pump connected to a pump variable speed drive, and further connected to a conduit;

b. one or more nodes incorporated in the conduit;

c. one or more node units incorporated in the conduit, each of the one or more node units being operable to receive information from other node units and from one or more external sources, and to process the received information to produce processed information for the purpose of determining if balanced flow in the conduit and line pressure loss at the one or more nodes is achieved and to generate adjustments to generate balanced flow and line pressure loss in the fluid distribution system;

d. a return conduit wherein fluid flows directly to the pump; and

said fluid distribution system being operable to maintain balance of flow in the conduit and line pressure loss at each of the one or more nodes after initiation of the fluid distribution system to achieve a high efficiency energy transfer within the fluid distribution system devoid of any of the following;

pinpoint settings for any pressure value;

pinpoint settings for any exact pump speed; and

any manual adjustment of any one or more valves of the one or more node units.

2. The fluid distribution system of claim 1, wherein the system adjustments generated by the one or more node units including the following:

a. alteration of the position of the one or more valves of the one or more node units to an open position, a closed position, or any position between open and closed; and

b. alteration of the speed of the pump.

3. The fluid distribution system of claim 1, wherein each of the one or more node units is one of the following types:

a. a group node unit associated with a line pressure loss assembly (LLSA) that is operable to generate processed information that is flow target information and a change report that indicates any line pressure loss change required to achieve balance in the fluid distribution system, and further operable to receive from one or more node units flow target information and change reports and to process such flow target information and change reports with the flow target information and change report generated by the group node unit to generate net flow target information and a net change report that the group node unit transmits as flow target information and net change report to one of the one or more node units that is directly upstream of the group node unit;

b. a pump control node unit that is operable to receive from one or more node units flow target information and change reports and to process such flow target information and change reports to generate;

a pump speed signal to indicate if a change in pump speed is required and to transmit the pump speed signal to the pump speed variable drive that utilizes the pump speed signal to make any alteration to the pump speed in accordance with the pump speed signal; and

flow target information and to transmit the flow target information to any load node unit that is directly downstream of the pump;

c. a load node unit associated with a line pressure loss assembly (LLSA) that is operable to receive flow information and to generate load node unit information relating to the load node unit, and to utilize the flow information and the load node unit information to generate processed information that is flow target information and a change report, and further operable to transmit the flow target information and change report to one of the one or more node units that is directly upstream of the load node unit;

or

d. a load control node unit associated with a line pressure loss assembly (LLSA) that is operable to receive virtual target controlled variable setting information and controlled variable information, and to generate load control node unit information relating to the load control node unit, and to utilize the virtual target controlled variable setting information, the controlled variable information and the load control node unit information to generate processed information that is flow target information and a change report, and further operable to transmit the flow target information and change report to one of the one or more node units that is directly upstream of the load node unit.

4. The fluid distribution system of claim 1, wherein the one or more of the one or more node units are configured into one or more node unit groupings, and each one or more node unit groupings incorporate one of the one or more nodes that is directly upstream or direction downstream of each of the one or more node units in the node unit grouping.

5. The fluid distribution system of claim 1, wherein one of the one or more node units is directly downstream of the pump in the conduit.

6. The fluid distribution system of claim 1, operable to determine an operation locus for one or more of the one or more node units, and such node units being operable in accordance with the operation locus.

7. The fluid distribution system of claim 1, operable to determine an operation locus range for two or more of the one or more node units, and such node units being operable in accordance with the operation locus range.

8. The fluid distribution system of claim 4, wherein one or more node unit groupings are configured in one or more fluid distribution sections, and the fluid distribution system is configured to incorporate the one or more fluid distribution sections, each of said one or more fluid distribution sections being connected to the return conduit on a downstream end.

9. The fluid distribution system of claim 1, wherein one or more of the one or more node units has a thermal load connected downstream thereof and between such node unit and the return conduit.

10. The fluid distribution system of claim 9, wherein the thermal load is a secondary distribution section incorporating a junction node, at least one sensor, one or more node units that are one or more secondary node units, and a secondary pump connected to a secondary pump variable speed drive.

11. The fluid distribution system of claim 1, further comprising one or more of the following:

a. one or more display units;

or

b. one or more man machine interface units.

12. A method for generating and maintaining balanced of fluid flow and line pressure loss in a fluid distribution system comprising the steps of:

a. operating the fluid distribution system configured to incorporate;

i. a pump connected to a pump variable speed drive, and further connected to a conduit;

ii. one or more nodes incorporated in the conduit;

iii. one or more node units incorporated in the conduit;

iv. an electronic communications network (ECN) connecting each of the one or more node units to the one node unit that is directly upstream and to any one or more of the one or more node units that are directly downstream; and

v. a return conduit; and

b. each of the one or more node units;

receiving information from other node units and from one or more external sources;

processing the received information to produce processed information for the purpose of determining if balanced flow in the conduit and line pressure loss at the one or more nodes is achieved;

generating system adjustments to create balanced flow and line pressure loss in the fluid distribution system; and

transmitting the processed information to one of the one or more node units that is upstream or to the pump variable speed drive via the ECN; and

c. each of the one or more node units and the pump operating after initiation of the fluid distribution system to achieve a high efficiency energy transfer devoid of any of the following;

pinpoint settings for any pressure value;

pinpoint settings for any exact pump speed; and

any manual adjustment of any one or more valves of the one or more node units.

13. The method of claim 12, further incorporating the following steps:

a. each of the one or more nodes units determining an operation locus and operating in accordance with the received processed information and the operation locus; and

b. one or more of the one or more node units determining an operation locus range and transmitting processed information that effects operation of the fluid distribution system in accordance with the operation locus range.

14. The method of claim 12, wherein each of the one or more node units is one of the following types and the fluid distribution system incorporates the following steps in relation to each of the types of node units:

a. a group node unit associated with a line pressure loss assembly (LLSA) generating processed information that is flow target information and a change report that indicates any line pressure loss change required to achieve balance in the fluid distribution system, and further receiving from one or more node units flow target information and change reports and processing such flow target information and change reports with the flow target information and change report generated by the group node unit and thereby generating net flow target information and a net change report that the group node unit transmits as flow target information and net change report to one of the one or more node units that is directly upstream of the group node unit;

b. a pump control node unit receiving from one or more node units flow target information and change reports and further processing such flow target information and change reports to generate;

a pump speed signal to indicate if a change in pump speed is required and transmitting the pump speed signal to the pump speed variable drive that utilizes the pump speed signal to make any alteration to the pump speed in accordance with the pump speed signal; and

flow target information and transmitting the flow target information to any load node unit that is directly downstream of the pump;

c. a load node unit associated with a line pressure loss assembly (LLSA) receiving flow information, generating load node unit information relating to the load node unit, and utilizing the flow information and load node unit information to generate processed information that is flow target information and a change report, and further transmitting the flow target information and change report to one of the one or more node units that is directly upstream of the load node unit;

or

d. a load control node unit associated with a line pressure loss assembly (LLSA) receiving virtual target controlled variable setting information and controlled variable information, generating load control node unit information relating to the load control node unit, and utilizing the virtual target controlled variable setting information, the controlled variable information, and the load control node unit information to generate processed information that is flow target information and a change report, and further transmitting the flow target information and change report to one of the one or more node units that is directly upstream of the load node unit.

15. The method of claim 14, incorporating one or more of the further steps:

a. one or more of the load node units receiving information from an external source that one or more of the following;

a thermal load; and

one or more external probes; and

b. one or more of the load control node units receiving information from an external source that is one or more of the following;

a thermal load; and

one or more external probes.

16. The method of claim 15, incorporating the steps of the fluid distribution system operating to achieve equal temperatures in any thermal load that is a secondary distribution section and any primary distribution section for the fluid distribution system, said secondary distribution section being downstream of a load node unit or a load control node unit in the primary distribution section, and the secondary distribution system incorporating a temperature sensor, and incorporating the following steps:

a. the temperature sensor measuring the temperature of the fluid in the secondary distribution section;

b. the node unit in the primary distribution section that is upstream of the secondary distribution section measuring the temperature of the fluid at said node unit; and

c. said node unit comparing the temperature of the fluid in the secondary distribution section to the temperature of the fluid in the primary distribution section, and operating to adjust the valves of such node unit and to transmit the temperature comparison to an upstream node unit for the purpose of achieving an equal temperature of the fluid in the primary distribution section and the secondary distribution section.

17. The method of claim 14, incorporating the step of the group node units generating the net flow target information and a net change report relating to one or more node units downstream of the group node unit, said one or more node units downstream of the group node unit all being directly downstream of the one of the one or more nodes that is directly downstream of the group node unit, the group node unit and such downstream one or more node units being configured in a node unit grouping.

18. The method of claim 12, incorporating the step of transferring information in any of the following:

a. from one or more of the one or more node units to one or more display units; and

b. bi-directionally between one or more man machine interface units and one or more of the one or more node units,

whereby the fluid distribution system is operable in accordance with the information received from the one or more man machine interface units.

19. The method of claim 12, incorporating the step of the one or more node units operating to balance the flow and line loss pressure in the fluid distribution system that is one of the following:

a constant volume system;

a variable flow system; and

a combination of a constant volume system and a variable flow system.

20. The method of claim 12, incorporating the steps of the load node unit, the load control node unit, and the group node unit, each generating the change report to indicate a requirement for the line pressure to be increased, decreased, or have a null change at the one of the one or more nodes that is directly upstream thereof.