WIRELESS POWER TRANSFER METHOD USING FIELD WINDING AND VEHICLE ASSEMBLY AND ELECTRIC VEHICLE USING THE SAME

• US 20180118040A1
• Filed: 10/19/2017
• Published: 05/03/2018
• Est. Priority Date: 11/01/2016
• Status: Active Grant

• Current Assignee: Hyundai Motor Company (Hyundai Motor Group), Kia Motors Corporation (Kia Corp.)
• Original Assignee: Hyundai Motor Company (Hyundai Motor Group), Kia Motors Corporation (Kia Corp.)
• Inventors: KIM, Bum Sik, JUNG, Jin Hwan, KIM, Hyeon Uk, JANG, Ki Young, CHOE, Gyu Yeong
• Granted Patent: US 10,640,001 B2
• Time in Patent Office: Days
• CPC Class Codes: B60L 2210/40 DC to AC converters
• CPC Class Codes: B60L 50/51 characterised by AC-motors
• CPC Class Codes: B60L 53/12 Inductive energy transfer
• CPC Class Codes: H02J 2310/48 for electric vehicles [EV] or hybrid vehicles [HEV]
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 7/007182 in response to battery voltage
• CPC Class Codes: H02M 3/01 Resonant DC/DC converters
• CPC Class Codes: H02M 3/33573 Full-bridge at primary side of an isolation transformer
• CPC Class Codes: H02P 27/08 with pulse width modulation
• CPC Class Codes: H02P 6/32 Arrangements for controlling wound field motors, e.g. motors with exciter coils
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 10/72 Electric energy management in electromobility
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles
• CPC Class Codes: Y02T 90/16 Information or communication technologies improving the operation of electric vehicles

Abstract

A wireless power transfer (WPT) method for an electric vehicle (EV) may include a vehicle controller or a vehicle assembly (VA) controller connected to the vehicle controller performing communications, for charging of a battery of the EV, with a ground assembly (GA) controller of a charger connected to a primary coil or a primary pad located outside the EV; and connecting the battery to a field winding of a driving motor of the EV before starting the WPT. The battery is charged by a power magnetically induced at the field winding from the primary coil.

Claims

1. A wireless power transfer (WPT) method for an electric vehicle (EV), the method comprising:

a vehicle controller or a vehicle assembly (VA) controller connected to the vehicle controller performing communications, for charging of a battery of the EV, with a ground assembly (GA) controller of a charger connected to a primary coil or a primary pad located outside the EV; and

connecting the battery to a field winding of a driving motor of the EV before starting the WPT,

wherein the battery is charged by a power magnetically induced at the field winding from the primary coil.

2. The WPT method according to claim 1, wherein the connecting comprising turning on a first switch between the field winding of the driving motor and the inverter, and turning on a second switch between the field winding of the driving motor and the battery.

3. The WPT method according to claim 1, wherein the field winding comprises a first field winding facing the primary coil and a second field winding facing the primary coil with the first field winding interposed between the primary coil and the second field winding coil.

4. The WPT method according to claim 1, further comprising, after the connecting,

sensing a voltage or a current by a magnetic field induced at the field winding;

determining whether a physical quantity is equal to or greater than a first reference value, the physical quantity including or being based on the voltage or the current;

rotating a rotor of the driving motor wound on which the field winding is wound within a predetermined angle range in response to a determination that the physical quantity is not equal to or greater than the first reference value; and

determining a position where the physical quantity is largest within the predetermined angle range as a charging position of the rotor.

5. The WPT method according to claim 4, further comprising, after the determining, transmitting a signal requesting to control a position of the primary coil to the GA controller controlling the primary coil when the physical quantity is not equal to or greater than the first reference value.

6. The WPT method according to claim 4, further comprising, after the determining, transmitting a control signal for controlling a position of the primary coil to an externally-controllable actuator connected to the primary coil.

7. A vehicle assembly (VA) for wireless power transfer (WPT), comprising:

a secondary coil magnetically coupled to a primary coil located outside an electric vehicle (EV);

an impedance matching network (IMN) or a filter connected to the secondary coil;

a rectifier connected to the IMN or the filter; and

an impedance converter connected to the rectifier,

wherein the secondary coil comprises a field winding of a driving motor of the EV.

8. The VA according to claim 7, further comprising:

a mode change switch connected between the field winding and the IMN or the filter; and

a charge switch disposed between a battery of the EV and the impedance converter.

9. The VA according to claim 8, further comprising a controller mounted on the EV,

wherein the controller is connected to or includes at least one of a control board configured to control an inverter connected to the driving motor with three-phase wiring, a vehicle assembly (VA) controller, and a vehicle controller, and

wherein the controller is configured to turn off switches in the inverter connected to the driving motor via the control board, and to control the mode change switch and the charge switch to connect the field winding to the battery.

10. The VA according to claim 9, wherein the controller changes a position or a phase angle of a rotor of the driving motor on which the field winding is wound based on a physical quantity, the physical quantity including or being based on a voltage or a current induced at the field winding by the primary coil.

11. The VA according to claim 10, wherein the field winding is regularly or symmetrically arranged in a lap winding structure only on a part of a surface of the rotor.

12. The VA according to claim 7, wherein a conversion circuit including the IMN or the filter, the rectifier, and the impedance converter is housed in a housing for accommodating an inverter connected to the driving motor through three-phase wiring and a control board configured to control the inverter.

13. An electric vehicle (EV) comprising:

a driving motor;

an inverter connected to the driving motor;

a control board configured to control a plurality of switches of the inverter;

a battery connected to a field winding of the driving motor; and

a charge switch disposed between the field winding of the driving motor and the battery to allow or block current flow on the field winding,

wherein a current induced at the field winding by a magnetic field from an external primary coil is charged to the battery when the charge switch is turned on.

14. The EV according to claim 13, further comprising a connector assembly connected to the charge switch and electrically coupled to a pair of electrodes on which a pair of ends of the field winding are exposed.

15. The EV according to claim 14, further comprising a secondary side conversion circuit arranged between the charge switch and the connector assembly.

16. The EV according to claim 13, wherein the control board includes a sensing circuit for detecting a secondary current or a secondary voltage induced at the field winding, and the control board is configured to output a control signal for blocking a power transmission line between the battery and the charge switch based on a current voltage of the battery and one of the secondary current and the secondary voltage.

17. The EV according to claim 13, wherein the control board is configured to control a position of the rotor sensed based on the secondary current or the secondary voltage.

18. The EV according to claim 13, wherein the driving motor is disposed below an engine compartment of the EV.