IMPROVED PROCESS FOR SEPARATION OF ALKENES FROM ALKANES

• US 20180134638A1
• Filed: 05/06/2016
• Published: 05/17/2018
• Est. Priority Date: 05/11/2015
• Status: Abandoned Application

• Current Assignee: Compact Membrane Systems Inc.
• Original Assignee: Compact Membrane Systems Inc.
• Inventors: KOIZUMI, YOSUKE
• Application Number:
  US15/573,222
• Publication Number:
  US 20180134638A1
• Time in Patent Office: Days
• CPC Class Codes: B01D 2256/24 Hydrocarbons
• CPC Class Codes: B01D 2257/7022 Aliphatic hydrocarbons
• CPC Class Codes: B01D 53/228 characterised by specific membranes
• CPC Class Codes: B01D 53/52 Hydrogen sulfide
• CPC Class Codes: B01D 71/32 containing fluorine atoms
• CPC Class Codes: B01D 71/82 characterised by the presence of specified groups, e.g. introduced by chemical after-treatment
• CPC Class Codes: C07C 7/005 Processes comprising at least two steps in series
• CPC Class Codes: C07C 7/144 using membranes, e.g. selective permeation

Abstract

Alkenes may be separated from alkanes using membranes of Group 11 metal ionomers of sulfonic acid group contaning polymers, and the useful lifetime of these membranes is increased by passing the mixture containing the alkanes and alkenes over and/or through a material which reduces H₂S concentrations in the feed stream before exposing the membrane to the feed stream.

Claims

1. A process for separating one or more alkanes from one or more alkenes, comprising:

(a) providing a membrane comprising a layer of an ionomer, said ionomer comprising repeat units derived from one or more fluorinated monomers and a repeat unit having a Group 11 metal salt of a sulfonic acid group, said membrane having a first side and a second side, providing that carbon-fluorine groups are at least 30% of the total of said carbon-fluorine groups and carbon-hydrogen groups present in said ionomer;

(b) exposing said first side to a feed composition comprising a gaseous first mixture of one or more alkanes and one or more alkenes;

(c) providing a driving force; and

(d) producing a second mixture, on a second side of said membrane, having a higher ratio of alkene to alkane than said first mixture;

and wherein the improvement comprises said feed composition is passed through and/or over a material which reduces the concentration of one or more sulfur containing compounds in said first mixture.

2. The process as recited in claim 1 wherein said Group 11 metal is silver.

3. The process as recited in claim 2 wherein the repeat units that contain said pendant sulfonic acid groups or a monomer containing a precursor of a sulfonic acid group at least about 10 mole percent of said repeat units present.

4. The process as recited in claim 2 wherein said carbon-fluorine groups are at least about 60% of the total of said carbon-fluorine and said carbon hydrogen present in said ionomer.

5. The process of claim 1 wherein said first mixture is a gas.

6. The process of claim 1 wherein said second mixture is a gas.

7. The process of claim 1 wherein said sulfur compound comprises H2S.

8. The process of claim 1 wherein said material comprises an aqueous solution containing a metal cation whose sulfide is insoluble in water.

9. The process as recited in claim 8 wherein said metal cation is Cu(II), Fe(II) or Zn(II).

10. The process as recited in claim 9 wherein said metal cation is Cu(II).

11. The process as recited in claim 10 wherein said Cu(II) is present as CuSO4.

12. The process of claim 1 wherein said alkenes comprise one or more of ethylene, propylene, 1-butene, and 2-butene.

13. The process as recited in claim 8 wherein said sulfur compounds comprises H2S.

14. The process of claim 2 wherein said first mixture is a gas.

15. The process of claim 3 wherein said first mixture is a gas.

16. The process of claim 4 wherein said first mixture is a gas.

17. The process of claim 2 wherein said second mixture is a gas.

18. The process of claim 3 wherein said second mixture is a gas.

19. The process of claim 4 wherein said second mixture is a gas.

20. The process of claim 2 wherein said sulfur compound comprises H2S.

21. The process of claim 3 wherein said sulfur compound comprises H2S.

22. The process of claim 4 wherein said sulfur compound comprises H2S.

23. The process of claim 2 wherein said material comprises an aqueous solution containing a metal cation whose sulfide is insoluble in water.

24. The process as recited in claim 23 wherein said metal cation is Cu(II), Fe(II) or Zn(II).

25. The process as recited in claim 24 wherein said metal cation is Cu(II).

26. The process as recited in claim 25 wherein said Cu(II) is present as CuSO4.

27. The process as recited in claim 23 wherein said sulfur compounds comprises H2S.

28. The process of claim 3 wherein said material comprises an aqueous solution containing a metal cation whose sulfide is insoluble in water.

29. The process as recited in claim 28 wherein said metal cation is Cu(II), Fe(II) or Zn(II).

30. The process as recited in claim 29 wherein said metal cation is Cu(II).

31. The process as recited in claim 30 wherein said Cu(II) is present as CuSO4.

32. The process as recited in claim 28 wherein said sulfur compounds comprises H2S.

33. The process of claim 4 wherein said material comprises an aqueous solution containing a metal cation whose sulfide is insoluble in water.

34. The process as recited in claim 33 wherein said metal cation is Cu(II), Fe(II) or Zn(II).

35. The process as recited in claim 34 wherein said metal cation is Cu(II).

36. The process as recited in claim 35 wherein said Cu(II) is present as CuSO4.

37. The process as recited in claim 33 wherein said sulfur compounds comprises H2S.

38. The process of claim 2 wherein said alkenes comprise one or more of ethylene, propylene, 1-butene, and 2-butene.

39. The process of claim 3 wherein said alkenes comprise one or more of ethylene, propylene, 1-butene, and 2-butene.

40. The process of claim 4 wherein said alkenes comprise one or more of ethylene, propylene, 1-butene, and 2-butene.