BATTERY EXCHANGE SYSTEM

• US 20180154789A1
• Filed: 06/09/2016
• Published: 06/07/2018
• Est. Priority Date: 06/10/2015
• Status: Abandoned Application

• Current Assignee: BattSwap Inc.
• Original Assignee: BattSwap Inc.
• Inventors: Janku, Radek
• Application Number:
  US15/735,027
• Publication Number:
  US 20180154789A1
• Time in Patent Office: Days
• CPC Class Codes: B60K 1/04 of the electric storage means for propulsion exchanging batteries for electric propulsion of vehicles B60L53/80; for auxiliary purposes only B60R16/04; supplying batteries to, or removing batteries from, vehicles B60S5/06
• CPC Class Codes: B60K 2001/0438 Arrangement under the floor
• CPC Class Codes: B60K 2001/0472 from below
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60L 53/80 Exchanging energy storage elements, e.g. removable batteries
• CPC Class Codes: B66F 9/06 movable, with their loads, on wheels or the like, e.g. fork-lift trucks vehicle aspects B60 - B62; vehicles predominantly for transporting loads and modified to facilitate loading or unloading B60P1/00; low-lift hand trucks for transporting goods B62B3/06
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A battery exchange system for a battery powered electric vehicle, comprising an interchangeable battery block, a battery dock defined at the underside of the electric vehicle to receive the battery block, and a battery lift for lifting the battery block underneath the electric vehicle. The battery block and the battery dock have guides adapted to mutually cooperate for guiding the battery block horizontally, and the battery lift is adapted to let the battery block move freely horizontally relative to the electric vehicle when the battery block is lifted for fitting with the battery dock.

Claims

1. A battery exchange system for a battery powered electric vehicle, comprising:

an interchangeable battery block;

a battery dock defined at the underside of the electric vehicle and open downwards, said battery dock being adapted to receive the battery block for electrical and mechanical connection by vertical fitting when such battery is lifted from beneath the electric vehicle, said battery block being in a predetermined reference position, defined in a horizontal plane, relative to the electric vehicle when said battery block is electrically and mechanically connected to the battery dock;

a battery lift for lifting the battery block underneath the electric vehicle;

wherein;

said battery block has an external casing including a peripheral wall and said peripheral wall has a pyramid shaped part forming at least one bevel shaped male part;

said battery dock has an internal casing including an internal peripheral wall and said internal peripheral wall has a pyramid shaped internal part forming at least one bevel shaped female part;

said battery block and said battery dock have guides adapted to mutually cooperate for guiding the battery block horizontally toward the reference position when the battery block is lifted for fitting with the battery dock, wherein said guides include said at least one bevel shaped male part and said at least one bevel shaped female part which is adapted to receive said bevel shaped male part;

said guides include sliding surfaces which are adapted to slide on one another freely with low friction for said guiding of said battery block horizontally toward said reference position;

and in that the battery lift is adapted to let the battery block move freely horizontally relative to the electric vehicle when the battery block is lifted for fitting with the battery dock and guided horizontally toward the reference position.

6. A battery exchange system according to claim 1, wherein said battery block extends longitudinally in a first horizontal direction and said at least one bevel shaped male part tapers at least in a second horizontal direction substantially perpendicular to said first horizontal direction.

11. A battery exchange system according to claim 1, wherein said battery block extends longitudinally in a first horizontal direction and said at least one bevel shaped female part tapers at least in a second horizontal direction substantially perpendicular to said first horizontal direction.

13. A battery exchange system according to claim 1, wherein said guides include respectively at least a roller and a tapering surface on which said roller is adapted to roll for guiding the battery block horizontally toward the reference position.

14. A battery exchange system according to claim 1, wherein the battery lift is adapted to be freely movable horizontally relative to the electric vehicle when the battery block is lifted for fitting in the battery dock and guided horizontally toward the reference position.

15. A battery exchange system according to claim 1, wherein the battery lift includes a platform for supporting the battery block and a lift assembly for raising and lowering the platform, said battery block being freely movable horizontally on the platform.

20. A battery exchange system according to claim 1, further including a battery exchange station having:

a vehicle lane on which the electric vehicle can advance in a first horizontal direction;

a lift lane along which the battery lift can move in a second direction substantially perpendicular to the first direction, said lift lane being under the vehicle lane,

wherein the vehicle lane has an opening adapted to give free passage to the battery block when the battery block is lifted for fitting in the battery dock, said opening being in correspondence with the lift lane.

21. A battery exchange system according to claim 11, wherein the vehicle lane includes at least one wheel blocking device adapted to block the electric vehicle in a predetermined position suitable for battery exchange.

28. A battery exchange system according to claim 1, wherein said sliding surfaces of said battery block guides include sliding pads.

2-5. -5. (canceled)

7-10. -10. (canceled)

12. (canceled)

22. A battery exchange system according to claim 12, further including an adjustment mechanism for adjusting a position of the blocking device in a direction parallel to the vehicle lane.

18. (canceled)

23. (canceled)

24. A battery exchange system according to claim, wherein the battery lift is movable horizontally relative to the vehicle and the battery exchange system further includes:

at least a position sensor adapted to detect whether the battery block is properly positioned relative to the battery dock for lifting the battery block toward the battery dock,

a control system adapted to move the battery lift relative to the vehicle according to information received from said position sensor.

25. A battery exchange system according to claim, wherein the battery lift includes:

a first platform for supporting a charged battery block,

a first lift assembly for raising and lowering the first platform,

a second platform for supporting a discharged battery block,

a second lift assembly for raising and lowering the second platform.

26-27. -27. (canceled)