COIL UNIT, POWER TRANSMISSION DEVICE, AND POWER RECEPTION DEVICE

• US 20180174738A1
• Filed: 11/09/2017
• Published: 06/21/2018
• Est. Priority Date: 12/21/2016
• Status: Active Grant

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Yuasa, Hiroaki
• Granted Patent: US 10,483,030 B2
• Time in Patent Office: Days
• CPC Class Codes: H01F 27/24 Magnetic cores
• CPC Class Codes: H01F 27/2823 Wires H01F27/2866 takes precedence
• CPC Class Codes: H01F 27/36 Electric or magnetic shields or screens movable for varying inductance H01F21/10
• CPC Class Codes: H01F 27/366 made of ferromagnetic material
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/70 involving the reduction of electric, magnetic or electromagnetic leakage fields

Abstract

A coil unit includes ferrite cores; and a coil disposed to face the ferrite cores, the coil including a plurality of curve portions. Each curve portion is wound across a virtual straight line extending through a curvature center of the curve portion. The ferrite cores include curve portion ferrite cores disposed to face the curve portions, respectively. Each of the curve portion ferrite cores is provided such that a width of a region with a highest magnetic flux density is larger than a width of a region other than the region with the highest magnetic flux density, in a region that faces the coil, in a case where a length direction is defined as a direction in which the virtual straight line extends, and a width direction is defined as a direction perpendicular to the virtual straight line.

Claims

1. A coil unit comprising:

ferrite cores each of which is in a form of a plate; and

a coil that is disposed to face the ferrite cores, the coil surrounding an area around a winding axis extending in a thickness direction of each of the ferrite cores, and the coil including a plurality of curve portions, wherein

each of the plurality of curve portions of the coil is wound across a virtual straight line extending through a curvature center of the curve portion,

the ferrite cores include curve portion ferrite cores that are disposed to face the plurality of the curve portions, respectively, and

each of the curve portion ferrite cores is provided such that a width of a region with a highest magnetic flux density is larger than a width of a region other than the region with the highest magnetic flux density, in a region that faces the coil, in a case where a length direction is defined as a direction in which the virtual straight line extends, and a width direction is defined as a direction perpendicular to the virtual straight line.

2. The coil unit according to claim 1, wherein:

in each of the curve portion ferrite cores, the region with the highest magnetic flux density is located at a center of the curve portion ferrite core in the length direction; and

each of the curve portion ferrite cores is provided such that a width of the center of the curve portion ferrite core is larger than a width of both ends of the curve portion ferrite core.

3. The coil unit according to claim 1, wherein a gap is provided between the curve portion ferrite cores, and the gap widens in a circumferential direction of the coil, from an inside of the coil toward an outside of the coil.

4. The coil unit according to claim 3, wherein:

each of the curve portion ferrite cores includes a first curve portion ferrite core and a second curve portion ferrite core, the first curve portion ferrite core being disposed to correspond to a first side of the coil on one side of the virtual straight line, the first curve portion ferrite core extending from an inside of a corresponding one of the plurality of curve portions to an outside of the corresponding one of the plurality of curve portions, the second curve portion ferrite core being disposed to correspond to a second side of the coil on another side of the virtual straight line, and the second curve portion ferrite core extending from the inside of the corresponding one of the plurality of curve portions to the outside of the corresponding one of the plurality of curve portions; and

the first curve portion ferrite core and the second curve portion ferrite core are disposed on respective sides of the virtual straight line such that a gap is provided between the first curve portion ferrite core and the second curve portion ferrite core.

5. The coil unit according to claim 4, wherein the first curve portion ferrite core and the second curve portion ferrite core are symmetrical to each other with respect to the virtual straight line.

6. The coil unit according to claim 1, wherein:

the coil has a rectangular shape as viewed in a direction of the winding axis;

the coil is wound at 90 degrees at each of the plurality of curve portions provided at four corners of the coil; and

the virtual straight line is a straight line that divides each of the plurality of curve portions into two portions at an angle of 45 degrees.

7. A power transmission device that transmits electric power to a power reception device in a contactless manner, the power transmission device comprising:

the coil unit according to claim 1.

8. A power reception device that receives electric power from a power transmission device in a contactless manner, the power reception device comprising:

the coil unit according to claim 1.