OXYGEN PERMEABLE CONTACT LENS STRUCTURES WITH THICK PAYLOADS

• US 20180224671A1
• Filed: 01/31/2018
• Published: 08/09/2018
• Est. Priority Date: 02/03/2017
• Status: Active Grant

• Current Assignee: Tectus Corporation
• Original Assignee: Spy Eye, LLC
• Inventors: Lemoff, Brian Elliot, Wiemer, Michael West
• Granted Patent: US 10,095,051 B2
• Time in Patent Office: Days
• CPC Class Codes: B29D 11/00076 enabling passage of fluids, e.g. oxygen, tears, between the area under the lens and the lens exterior
• CPC Class Codes: B29D 11/00817 Producing electro-active lenses or lenses with energy receptors, e.g. batteries or antennas
• CPC Class Codes: G02C 2202/16 Laminated or compound lenses
• CPC Class Codes: G02C 7/047 Contact lens fitting; Contact lenses for orthokeratology; Contact lenses for specially shaped corneae
• CPC Class Codes: G02C 7/049 Contact lenses having special fitting or structural features achieved by special materials or material structures

Abstract

A contact lens structure provides adequate corneal oxygenation while accommodating a relatively thick core with electronic devices. In one approach, an oxygen collection stratum, such as a gas-permeable outer layer coupled with an underlying air gap, collects oxygen from the ambient air. On the cornea-side, an oxygen distribution stratum, such as a gas-permeable inner layer coupled with an overlying air gap, provides distribution of oxygen to the cornea. The two strata are connected via a network of oxygen pathways, such as air shafts through the relatively impermeable core. Thus, the oxygen collection stratum collects oxygen over a portion of the outer surface of the contact lens, which is transmitted through most of the thickness of the contact lens via the oxygen pathways to the oxygen distribution stratum, where the oxygen is distributed to the cornea of the wearer.

Claims

1. A contact lens structure to be disposed on an eye, comprising:

an electronics core containing electronic devices, the electronics core laterally overlapping a cornea of the eye, where oxygen flow through the electronics core is not sufficient to oxygenate the cornea;

an oxygen collection strata comprising (a) a gas-permeable outer layer and (b) a collection underlayer, the gas-permeable outer layer exposed to ambient oxygen;

an oxygen distribution stratum disposed between the electronics core and the cornea, the oxygen distribution stratum comprising (x) a gas-permeable inner layer disposed over the cornea and (y) a distribution overlayer; and

a network of oxygen channels from the collection underlayer of the oxygen collection stratum to the distribution overlayer of the oxygen distribution stratum, the collection underlayer transporting oxygen from the gas-permeable outer layer to the network of oxygen channels and the distribution overlayer transporting oxygen from the network of oxygen channels to the gas-permeable inner layer, where at least some of the oxygen channels traverse through the electronics core.

2. The contact lens structure of claim 1, where the electronics core comprises:

a gas-impermeable material that provides a structural framework for the electronics core; and

one or more payloads of electronic devices inserted into the structural framework.

3. The contact lens structure of claim 1, where the electronic devices comprises a femtoprojector.

4. The contact lens structure of claim 1, where the electronics core further comprises at least one of:

a coil electrically connected to the electronic devices, the coil wirelessly receiving power and providing the power to the electronic devices, or

an antenna electrically connected to the electronic devices, the antenna wirelessly receiving data and providing the data to the electronic devices.

5. The contract lens structure of claim 1, where the oxygen collection stratum laterally overlaps the cornea, the electronics core sandwiched between the oxygen collection stratum and the oxygen distribution stratum.

6. The contact lens structure of claim 5, where the electronics core comprises:

a gas-impermeable material that provides a structural framework for the electronics core;

one or more payloads of electronic devices inserted into the structural framework through apertures in an outer surface of the structural framework; and

electrical connections to the electronic devices, the electrical connections on an outer surface of the electronics core, the oxygen collection stratum providing encapsulation for the electrical connections.

7. The contact lens structure of claim 5, where the oxygen collection stratum provides encapsulation for the electronic devices.

8. The contact lens structure of claim 1, where at least one of the collection underlayer and the distribution overlayer comprises an air gap.

9. The contact lens structure of claim 1, where at least one of the collection underlayer and the distribution overlayer comprises a matrix of grooves.

10. The contact lens structure of claim 1, where each of the gas-permeable outer layer and the gas-permeable inner layer vary in thickness across the contact lens structure.

11. The contact lens structure of claim 1, where the electronics core contains electrical components, the electrical components laterally located on both sides of oxygen channels traversing through the electronics core.

12. The contact lens structure of claim 1, where the oxygen channels are substantially vertical channels.

13. The contact lens structure of claim 1, where all of the oxygen channels are located outside an optical zone of the contact lens structure.

14. The contact lens structure of claim 13, where the collection underlayer and distribution overlayer laterally overlap only outside an optical zone of the contact lens structure.

15. The contact lens structure of claim 1, where at least some of the oxygen channels are located within an optical zone of the contact lens structure.

16. The contact lens structure of claim 1, where the gas-permeable outer layer, electronics core, and gas-permeable inner layer are glued together outside an optical zone of the contact lens structure.

17. The contact lens structure of claim 1, where the contact lens structure forms a tear pocket over the cornea when the contact lens structure is disposed on the eye, the contact lens structure further comprising:

a tear channel that facilitates a flow of tear fluid into and out of the tear pocket.

18. The contact lens structure of claim 1, further comprising an anti-reflection coating at an interface between the electronics core and at least one of the collection underlayer and the distribution overlayer.

19. The contact lens structure of claim 1, where the electronics core and oxygen collection stratum are not customized for individuals, and the oxygen distribution stratum is customized for individuals.

20. A contact lens structure to be disposed on an eye, comprising:

a core laterally overlapping a cornea of the eye, where oxygen flow through the core is not sufficient to oxygenate the cornea;

an oxygen collection stratum comprising (a) a gas-permeable outer layer and (b) a collection underlayer, the gas-permeable outer layer exposed to ambient oxygen;

an oxygen distribution stratum disposed between the core and the cornea, the oxygen distribution stratum comprising (x) a gas-permeable inner layer disposed over the cornea and (y) a distribution overlayer; and

a network of oxygen channels from the collection underlayer of the oxygen collection stratum to the distribution overlayer of the oxygen distribution stratum, the collection underlayer transporting oxygen from the gas-permeable outer layer to the network of oxygen channels and the distribution overlayer transporting oxygen from the network of oxygen channels to the gas-permeable inner layer, where at least some of the oxygen channels traverse through the core.