INKJET RECORDING APPARATUS, INKJET RECORDING METHOD

• US 20180236768A1
• Filed: 01/25/2018
• Published: 08/23/2018
• Est. Priority Date: 02/20/2017
• Status: Active Grant

• Current Assignee: KYOCERA Document Solutions, Inc. (Kyocera Corporation)
• Original Assignee: KYOCERA Document Solutions, Inc. (Kyocera Corporation)
• Inventors: Tanaka, Toshihiko, Mutsuo, Toshiaki
• Granted Patent: US 10,328,703 B2
• Time in Patent Office: Days
• CPC Class Codes: B41J 2/14201 Structure of print heads with piezoelectric elements
• CPC Class Codes: B41J 2/165 Prevention or detection of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
• CPC Class Codes: B41J 2/16517 Cleaning of print head nozzles B41J2/16505, B41J2/1707 take precedence
• CPC Class Codes: B41J 2/16579 Detection means therefor, e.g. for nozzle clogging
• CPC Class Codes: B41J 2/16585 for paper-width or non-reciprocating print heads
• CPC Class Codes: B41J 2/175 Ink supply systems ; Circuit parts therefor

Abstract

An inkjet recording apparatus includes a piezoelectric element, an extraction processing portion, and a drive control portion. The piezoelectric element is provided in correspondence with a nozzle, and upon input of a first drive signal, causes ink to be ejected from the nozzle. The extraction processing portion, when a print process is executed, extracts a non-ejection period during which a non-ejection state continues for more than a reference time period, from an execution period of the print process based on a plurality of pieces of image data printed in the print process, wherein ink is not ejected from the nozzle in the non-ejection state. The drive control portion inputs a second drive signal for causing the piezoelectric element to stir the ink in the nozzle, to the piezoelectric element during a partial period of the non-ejection period extracted by the extraction processing portion.

Claims

1. An inkjet recording apparatus comprising:

a nozzle from which ink is ejected;

a piezoelectric element provided in correspondence with the nozzle, and configured to, upon input of a predetermined first drive signal, cause the ink to be ejected from the nozzle;

an extraction processing portion configured to, when a continuous print process is executed, extract a non-ejection period during which a non-ejection state continues for more than a predetermined reference time period, from an execution period of the continuous print process based on a plurality of pieces of image data that are printed in the continuous print process, the non-ejection state being a state in which the ink is not ejected from the nozzle; and

a drive control portion configured to input a predetermined second drive signal to the piezoelectric element during a partial or a whole period of the non-ejection period extracted by the extraction processing portion, the second drive signal causing the piezoelectric element to stir the ink in the nozzle and causing the piezoelectric element not to eject the ink from the nozzle.

2. The inkjet recording apparatus according to claim 1, further comprising:

a plurality of the nozzles, wherein

the extraction processing portion extracts the non-ejection period for each of the nozzles, and

the drive control portion controls whether or not to input the second drive signal for each of the nozzles.

3. The inkjet recording apparatus according to claim 1, wherein

the drive control portion inputs the second drive signal to the piezoelectric element during a period in the non-ejection period from a start timing that is set in advance, to an end of the non-ejection period.

4. The inkjet recording apparatus according to claim 3, further comprising:

a setting processing portion configured to set the start timing based on a length of the non-ejection period, wherein

the drive control portion inputs the second drive signal to the piezoelectric element during a period from the start timing set by the setting processing portion to the end of the non-ejection period.

5. The inkjet recording apparatus according to claim 4, further comprising:

a generation processing portion configured to generate print data in which the plurality of pieces of image data printed in the continuous print process are aligned in order of printing via one or more pieces of inter-paper data that correspond to intervals between the plurality of pieces of image data, wherein

the extraction processing portion extracts, as the non-ejection period, a period during which a non-ejection pixel sequence is output, wherein the non-ejection pixel sequence is composed of non-ejection pixels that continue in the print data exceeding a reference number that corresponds to the reference time period, the non-ejection pixels corresponding to non-ejection of the ink from the nozzle,

the drive control portion replaces each non-ejection pixel included in the non-ejection pixel sequence that corresponds to the period from the start timing set by the setting processing portion to the end of the non-ejection period, with a specific pixel that corresponds to the second drive signal, and

the inkjet recording apparatus further comprises;

a drive portion configured to drive the piezoelectric element based on the print data that has been subject to replacement performed by the drive control portion.

6. The inkjet recording apparatus according to claim 5, further comprising:

a first buffer configured to output, to the extraction processing portion, each pixel included in the print data input from the generation processing portion, in order from an upstream in the print data in a sub scanning direction at a driving interval in the drive portion; and

a second buffer configured to output each pixel included in the print data input from the generation processing portion, in order from the upstream in the sub scanning direction, wherein the second buffer delays output of each pixel by a predetermined delay time compared to the first buffer, wherein

the extraction processing portion counts continuous inputs of non-ejection pixels from the first buffer, and determines whether or not a continuous set of non-ejection pixels is a non-ejection pixel sequence, based on a result of counting the continuous inputs of non-ejection pixels at a time when an ejection pixel is input from the first buffer, the ejection pixel corresponding to ejection of the ink,

the setting processing portion sets the start timing based on a result of counting by the extraction processing portion of the continuous inputs of non-ejection pixels in a case where the extraction processing portion determines that a continuous set of non-ejection pixels is a non-ejection pixel sequence, and

the drive control portion replaces each non-ejection pixel that is input from the second buffer during a period from the start timing set by the setting processing portion until an ejection pixel is input, with the specific pixel.

7. An inkjet recording method executed in an inkjet recording apparatus that includes a nozzle from which ink is ejected, and a piezoelectric element provided in correspondence with the nozzle, and configured to, upon input of a predetermined first drive signal, cause the ink to be ejected from the nozzle, the inkjet recording method comprising:

when a continuous print process is executed, extracting a non-ejection period during which a non-ejection state continues for more than a predetermined reference time period, from an execution period of the continuous print process based on a plurality of pieces of image data that are printed in the continuous print process, the non-ejection state being a state in which the ink is not ejected from the nozzle; and

inputting a predetermined second drive signal to the piezoelectric element during a partial or a whole period of the non-ejection period extracted by the extraction processing portion, the second drive signal causing the piezoelectric element to stir the ink in the nozzle and causing the piezoelectric element not to eject the ink from the nozzle.