LENGTH CONSERVATIVE SURGICAL INSTRUMENT

• US 20180250083A1
• Filed: 05/03/2018
• Published: 09/06/2018
• Est. Priority Date: 08/31/2016
• Status: Active Grant

• Current Assignee: Auris Health, Inc. (Johnson & Johnson)
• Original Assignee: Auris Health, Inc. (Johnson & Johnson)
• Inventors: Schuh, Travis, Menard, Edward J., Woodley, Bruce R., Williams, Matthew Reagan, Witte, Spencer James
• Granted Patent: US 10,682,189 B2
• Time in Patent Office: Days
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2034/305 Details of wrist mechanisms at distal ends of robotic arms
• CPC Class Codes: A61B 2034/715 Cable tensioning mechanisms for removing slack
• CPC Class Codes: A61B 2034/742 Joysticks
• CPC Class Codes: A61B 2034/743 Keyboards
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 34/37 Master-slave robots A61B34/35 takes precedence
• CPC Class Codes: A61B 34/71 Manipulators operated by drive cable mechanisms
• CPC Class Codes: A61B 34/74 Manipulators with manual electric input means
• CPC Class Codes: B25J 9/1641 compensation for backlash, friction, compliance, elasticity in the joints

Abstract

A surgical instrument is described that includes a surgical effector moving with N degrees of freedom for manipulation of objects at a surgical site during surgical procedures. The N degrees of freedom are manipulated by N+1 input controllers and a plurality of cables, the controllers and cables coupled to the surgical effector and configured to change the orientation of the surgical effector about the N degrees of freedom when actuated. In some embodiments, the N+1 input controllers and plurality of cables are further coupled to a pantograph, the pantograph configured to move in a reciprocal manner to the surgical effector when the input controllers and cables are actuated.

Claims

1. A surgical instrument comprising:

a surgical effector with at least N degrees of freedom, the surgical effector for manipulation of objects at a surgical site;

at least N+1 independently operable input controllers configured to control the surgical effector;

a reciprocal structure comprising at least one armature rotatable about a rotation shaft and a pair of differentials coupled to the armature, the differentials configured to rotate with the armature about the rotation shaft; and

a plurality of cables configured such that actuation of the input controllers manipulates the cables, the cables further configured such that;

at least one cable couples at least one input controller to the surgical effector such that manipulation of the at least one cable with the at least one input controller moves the surgical effector, and

at least one cable couples the reciprocal structure to at least one of the input controllers such that manipulation of the at least one cable with the at least one input controller moves the reciprocal structure.

2. The surgical instrument of claim 1 wherein the at least N degrees of freedom comprise a combination of at least one of pitch, yaw, and grip.

3. The surgical instrument of claim 1, wherein the input controllers are further configured such that actuation of the input controllers rotates the input controllers about a rotation axis, the rotation of the input controllers spooling or unspooling the cables about the input controllers.

4. The surgical instrument of claim 3, wherein actuation of the input controllers causes motion of the surgical effectors creates a reciprocal motion in the reciprocal structure.

5. The surgical instrument of claim 3, wherein the pantograph is further configured such that motion of the cables creates an inverse motion of the reciprocal structure.

6. The surgical instrument of claim 1, wherein actuation of the input controllers does not change the length of the cables.

7. The surgical instrument of claim 1, further comprising a cable shaft separating the surgical effector from the at least N+1 input controllers along an operation axis.

8. The surgical instrument of claim 7, further comprising a support bracket for mounting the input controllers, reciprocal structure, and cable shaft.

9. The surgical instrument of claim 8, further comprising a manipulator wherein the manipulator comprises at least N+1 motors for controlling the at least N+1 input controllers.

10. The surgical instrument of claim 9 wherein the reciprocal structure is configured to maintain the state of the cables when the support bracket is not attached to the manipulator.

11. The surgical instrument of claim 9, wherein the support bracket is removably attachable to the manipulator.

21. The surgical instrument of claim 1, wherein at least one of the cables couples a pair of the input controllers via the surgical effector such that actuation of the pair of input controllers creates motion of the end effector.

12. A surgical wrist that moves with at least N degrees of freedom, wherein at least one of N+1 surgical cables are coupled to each of at least N+1 independently operable input controllers, a reciprocal structure comprising at least one armature rotatable about a rotation shaft and a pair of differentials coupled to the armature, the differentials configured to rotate with the armature about the rotation shaft, and the surgical wrist, the independently operable input controllers configured to control motion of the wrist when actuated such that an inverse motion of the reciprocal structure occurs to conserve the length of the surgical cables.

13. The surgical wrist of claim 12, wherein the at least N degrees of freedom comprise a combination of at least one of pitch, yaw, and grip.

14. The surgical wrist of claim 12, wherein actuation of the input controllers rotates the input controllers about a rotation axis, the rotation of the input controllers spooling or unspooling the surgical cables about the input controllers.

15. The surgical wrist of claim 14, wherein spooling or unspooling the surgical cables about the input controller creates motion of the surgical wrist.

17. The surgical wrist of claim 12, further comprising a support bracket for mounting the input controllers and the surgical wrist.

18. The surgical wrist of claim 12, further comprising a manipulator wherein the manipulator comprises at least N+1 motors for controlling the at least N+1 input controllers, the manipulator removably attachable to the support bracket.

19. The surgical wrist of claim 12, wherein the reciprocal structure is coupled to at least one of the surgical cables and at least one of the input controllers, the pantograph configured to maintain a constant length of the cables when the surgical wrist is not attached to a manipulator.

16. (canceled)

20. (canceled)