Composition For Adhering A Polymer To A Substrate and A Method Of Preparation Thereof

• US 20180258243A1
• Filed: 03/10/2017
• Published: 09/13/2018
• Est. Priority Date: 03/10/2017
• Status: Abandoned Application

• Current Assignee: Hong Kong Applied Science And Technology Research Institute Co., Ltd.
• Original Assignee: Hong Kong Applied Science And Technology Research Institute Co., Ltd.
• Inventors: Zheng, Wenwei, Wu, Hailong, Sun, Yaofeng
• Application Number:
  US15/455,208
• Publication Number:
  US 20180258243A1
• Time in Patent Office: Days
• CPC Class Codes: B05D 1/18 performed by dipping
• CPC Class Codes: B05D 3/007 After-treatment
• CPC Class Codes: B05D 3/10 by other chemical means
• CPC Class Codes: C08J 2365/04 Polyxylylenes
• CPC Class Codes: C08J 2443/04 Homopolymers or copolymers of monomers containing silicon
• CPC Class Codes: C08J 5/12 Bonding of a preformed macromolecular material to the same or other solid material such as metal, glass, leather, e.g. using adhesives
• CPC Class Codes: C08J 5/124 using adhesives based on a macromolecular component
• CPC Class Codes: C09J 4/00 Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
• CPC Class Codes: C09J 4/06 Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09J159/00 - C09J187/00
• CPC Class Codes: H05K 1/00 Printed circuits

Abstract

The invention provides a composition for adhering one or more polymers to a substrate. The composition comprises at least one first compound adapted to be coated on a surface of the substrate. The first compound comprises one or more first units each having at least one functional group adapted to chemically react with at least one monomer to form the one or more polymers. Said composition also comprises at least one second compound adapted to be coated on the surface of the substrate. The second compound comprising one or more second units interspersed among the one or more first units of the first compound. Each of the one or more second units is not chemically reactive to the at least one monomer. The invention also provides a method of preparing a polymer coated surface on a substrate using the composition described.

Claims

1. A composition for adhering one or more polymers to a substrate, the composition comprising:

at least one first compound adapted to be coated on a surface of the substrate, the first compound comprising one or more first units each having at least one functional group adapted to chemically react with at least one monomer to form the one or more polymers; and

at least one second compound adapted to be coated on the surface of the substrate, the second compound comprising one or more second units interspersed among the one or more first units of the first compound, wherein each of the one or more second units is not chemically reactive to the at least one monomer.

2. The composition according to claim 1, wherein the one or more first units of the first compound and the one or more second units of the second compound are adapted to be chemically bonded with one or more surface functional groups of the substrate.

3. The composition according to claim 1, wherein the at least one first compound and the at least one second compound are in a volume ratio of at least about 1:

1.

4. The composition according to claim 1, wherein the at least one first compound comprises one or more of 3-(trialkyloxysilyl)propyl methacrylate, vinyltrialkyloxysilane and trialkyloxy(4-vinylphenyl)silane.

5. The composition according to claim 1, wherein the at least one second compound comprises one or more of 1,2-Bis(trialkyloxysilyl)ethane, phenyltrialkyloxysilane, trialkyloxy(ethyl)silane, and alkyloxymethylsilane.

6. The composition according to claim 1, wherein the one or more polymers are formed from polymerization of a plurality of the monomers grafted at the one or more first units.

7. The composition according to claim 1, wherein the one or more second units are of smaller molecular size than the one or more first units.

8. The composition according to claim 1, wherein the composition is a substantially of a layer like structure.

9. A method of preparing a polymer coated surface on a substrate using the composition of claim 1, comprising steps of:

providing a solution having at least one first compound and at least one second compound, the at least one first compound comprising one or more first units, and the at least one second compound comprising one or more second units;

treating a surface of a substrate with the solution thereby forming a treated surface bonded with the one or more first units and the one or more second units, with the one or more first units and the one or more second units being interspersed with one another;

reacting the treated surface with one or more monomers thereby grafting one or more polymers only at the one or more first units, but not at the one or more second units.

10. The method according to claim 9, wherein the step of providing a solution having at least one first compound and at least one second compound comprises dissolving the at least one first compound and the at least one second compound in a solvent.

11. The method according to claim 10, wherein the solvent comprises at least one of an alcohol and water in about 1:

1 volume ratio.

12. The method according to claim 9, wherein the at least one first compound is provided at a volume ratio of about 0.5%-about 1.0% in respect of a total volume of the solution.

13. The method according to claim 9, wherein the at least one second compound is provided at a volume ratio of about 0.2%-about 1.0% in respect of a total volume of the solution.

14. The method according to claim 9, wherein the step of forming a treated surface bonded with the one or more first units and the one or more second units interspersed with one another comprises forming chemical bonds between the respective one or more first units and one or more second units and with one or more surface functional groups of the substrate surface.

15. The method according to claim 9, wherein the step of treating a surface with the solution comprises immersing the surface in the solution for about 10 min to about 30 min in ambient condition, removing the surface from the solution, washing the surface, and then curing the surface for over 8 hours in ambient condition to form the treated surface.

16. The method according to claim 9, wherein the step of reacting the treated surface with one or more monomers comprises depositing of a vapor comprising the one or more monomers onto the treated surface.

17. A substrate having an intermediate layer on a surface thereof for adhesion of a polymer, said intermediate layer comprising one or more first surface bonding units interspersed with one or more second surface bonding units, wherein only the one or more first surface bonding units are capable of chemically reacting with one or more monomers to form polymers to thereby adhere the polymers at the substrate surface.

18. The substrate according to claim 17, wherein the intermediate layer is of a thickness of about 0.4 nm to about 0.8 nm.

19. The substrate according to claim 17, wherein the intermediate layer is of a substantially monolayer-like structure.