STENT FOR CONNECTING ADJACENT TISSUES AND MANUFACTURING METHOD THEREOF

• US 20180263626A1
• Filed: 05/24/2018
• Published: 09/20/2018
• Est. Priority Date: 02/04/2015
• Status: Active Grant

• Current Assignee: M.I. Tech Co., Ltd. (Synergy Innovation Co., Ltd.)
• Original Assignee: M.I. Tech Co., Ltd. (Synergy Innovation Co., Ltd.)
• Inventors: HAN, Jong Hyeon, PARK, Hun Kuk, YUN, Ho, MOON, Jong Pil, JANG, Bong Seok
• Granted Patent: US 10,617,421 B2
• Time in Patent Office: Days
• CPC Class Codes: A61B 17/11 for performing anastomosis; Buttons for anastomosis
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2017/1139 Side-to-side connections, e.g. shunt or X-connections
• CPC Class Codes: A61F 2/064 with special features to facilitate anastomotic coupling anastomosis of natural blood vessels A61B17/11
• CPC Class Codes: A61F 2/885 comprising a coil including a plurality of spiral or helical sections with alternate directions around a central axis
• CPC Class Codes: A61F 2/90 characterised by a net-like or mesh-like structure
• CPC Class Codes: A61F 2230/001 Figure-8-shaped, e.g. hourglass-shaped
• CPC Class Codes: A61F 2230/0065 toroidal, e.g. ring-shaped, doughnut-shaped
• CPC Class Codes: A61F 2240/002 Designing or making customized prostheses
• CPC Class Codes: A61F 2240/005 Templates

Abstract

The present invention relates to a connection stent and a method of manufacturing the stent. The connection stent includes: a body configured to form a plurality of cells through the intersection of wires, and provided in a hollow cylindrical shape; an upper head formed to extend from one end of the body to have a diameter larger than that of the body; and a lower head formed to extend from a remaining end of the body to have a diameter larger than that of the body. The upper head and the lower head are respectively placed to come into contact with insides of heterogeneous tissues. Accordingly, according to the present invention, there can be manufactured a stent which can connect heterogeneous tissues and form a bypass and which can provide sufficient expansion force and minimum axial force for the maintenance of the bypass formed as described above.

Claims

1. A method of manufacturing a connection stent, the method being configured to form cells through intersection of at least one wire while moving the wires from a starting point, as which any one reference location point is set, upward and downward so that the wire passes over protruding pins located in diagonal directions by using a jig in which detachable protruding pins are installed at all respective location points at which circumference division lines and length division lines, formed by equally dividing a circumference (VV) and length (L) of a cylinder having a diameter (R) identical to that of the body of the connection stent to be manufactured, intersect each other, the method comprising:

step A of forming a part of a first body by bending and moving a first wire from a first starting point at one end of the jig to a first point at a remaining end of the jig in a zigzag form;

step B of forming a lower first head by repeating a pattern of bending the first wire in a zigzag form from the first point to a first change point at the remaining end of the jig along a circumferential surface of a lower head formation member which is fitted around a one end-side circumferential surface of the jig to protrude and in which detachable protruding pins are installed at all location points corresponding the circumference division lines on a head length division line set along one side circumference;

step C forming a part of the first body by bending and moving the first wire from the first change point to a second point at the one end of the jig in a zigzag form; and

step D of forming an upper first head by repeating a pattern of bending the first wire in a zigzag form from the second point to the first staring point along a circumferential surface of an upper head formation member which is fitted around an remaining end-side circumferential surface of the jig to protrude and be opposite to the lower head formation member and in which detachable protruding pins are installed at all location points corresponding the circumference division lines on a head length division line set along one side circumference.

2. The method of claim 1, wherein:

step A comprises;

step A-1 of repeating a zigzag bent pattern formed by moving the first wire from the first starting point along an upward diagonal line by and then moving the first wire from that location point along a downward diagonal line by , wherein is a distance of the diagonal line extending by one interval between the length division lines for one interval between the circumference division lines; and

step A-2 of spacing a location point from the portion formed at step A-1 by moving the first wire from the end point of step A-1 along a downward diagonal line by 2;

step C comprises;

step C-1 of repeating a zigzag bent pattern formed by moving the first wire from the first change point along a downward diagonal line by and then moving the first wire from that location point along an upward diagonal line by ; and

step C-2 of spacing a location point from the portion formed at step C-1 by moving the first wire from the end point of step C-1 along an upward diagonal line by 2; and

step A alternately performs step A-1 and step A-2, and step C alternately performs step C-1 and step C-2.

3. The method of claim 2, wherein the first point is located on the same length division line as the first change point, is also located on the same circumference division line as an even-numbered end point of a plurality of end points of step A-1, and corresponds to a last end point of the plurality of 2 0 end points of step A-1 formed in a process in which step A-1 and step A-2 are alternately performed.

4. The method of claim 2, wherein the second point is located on the same length division line as the first starting point, is also located on the same circumference division line as an even-numbered end point of a plurality of end points of step C-1, and corresponds to a last end point of the plurality of end points of step C-1 formed in a process in which step C-1 and step C-2 are alternately performed.

5. The method of claim 1, wherein step B comprises:

step B-1 of bending the first wire at a first bending point, reached by moving the first wire from the first point along a downward diagonal line of tangent lines, which the lower head formation member forms with the jig, by , to come into contact with a lower bent portion forming a ring-shaped bottom surface of the lower head formation member, wherein is a distance of a diagonal line extending by one interval between the length division lines for one interval between the circumference division lines;

step B-2 of repeating a zigzag bent pattern formed by moving the first wire bent from the first bending point along a downward diagonal line by along a circumferential surface of a lower curved portion formed to extend in a shape in which a diameter of the lower curved portion is increased from the lower bent portion of the lower head formation member and is then decreased and then moving the first wire from the location point along an upward diagonal line by along the circumferential surface of the lower curved portion, thereby returning to the first bending point, wherein is a distance over which movement is performed from the first bending point to a location point, which corresponds to a circumference division line corresponding to a location that is shifted by three intervals based on a circumference division line of the first bending point, among location points on a head length division line set within the lower head formation member; and

step B-3 of bending the first wire at the first bending point, reached again via step B-2, to come into contact with the circumferential surface of the jig, and then locating the first wire at the first change point by moving the first wire from the first bending point along an upward diagonal line by .

6. The method of claim 1, wherein step D comprises:

step D-1 of bending the first wire at a second bending point, reached by moving the first wire from the second point along a upward diagonal line of tangent lines, which the upper head formation member forms with the jig, by , to come into contact with an upper bent portion forming a ring-shaped bottom surface of the upper head formation member, wherein is a distance of a diagonal line extending by one interval between the length division lines for one interval between the circumference division lines;

step D-2 of repeating a zigzag bent pattern formed by moving the first wire bent from the second bending point of step D-1 along an upward diagonal line by along a circumferential surface of an upper curved portion formed to extend in a shape in which a diameter of the upper curved portion is increased from the upper bent portion of the upper head formation member and is then decreased, and then moving the first wire from that location point along an upward diagonal line by along the circumferential surface of the upper curved portion, thereby returning to the second bending point, wherein is a distance over which movement is performed from the second bending point to the location point, which corresponds to a circumference division line corresponding to a location that is shifted by three intervals based on the circumference division line of the second bending point, among location points on the head length division line set within the upper head formation member; and

step D-3 of bending the first wire at the second bending point, reached again via step D-2, to come into contact with the circumferential surface of the jig and then locating the first wire at the first starting point by moving the first wire from the second bending point along a downward diagonal line by .

7. The method of claim 1, further comprising:

step E of forming a part of a second body by bending and moving a second wire in a zigzag form from a second starting point at the one end of the jig to a third point at the remaining end of the jig;

step F of forming a lower second head by repeating a pattern of bending the second wire in a zigzag form from the third point to the second change point at the remaining end of the jig along the circumferential surface of the lower head formation member;

step G of forming a part of the second body by bending and moving the second wire from the second change point to a fourth point at the one end of the jig in a zigzag form; and

step H of forming an upper second head by repeating a pattern of bending the second wire in a zigzag form from the fourth point to the second starting point along the circumferential surface of the upper head formation member;

wherein the second starting point is located so as to be spaced apart by a predetermined interval based on the circumference division lines, on an identical length division line on which the first starting point is located.

8. The method of claim 7, wherein the second starting point corresponds to a location, which is shifted in a circumferential direction by an odd number of circumference division lines, on the identical length division line on which the first starting point is located.

9. The method of claim 7, wherein:

step E comprises;

step E-1 of repeating a zigzag bent pattern formed by moving the second wire from the second starting point along an upward diagonal line by and then moving the second wire from that location point along a downward diagonal line by , wherein is a distance of the diagonal line extending by one interval between the length division lines for one interval between the circumference division lines; and

step E-2 of spacing a location point from the portion formed at step E-1 by moving the second wire from the end point of step E-1 along a downward diagonal line by 2;

step G comprises;

step G-1 of repeating a zigzag bent pattern formed by moving the second wire from the second change point along a downward diagonal line by and then moving the second wire from that location point along an upward diagonal line by ; and

step G-2 of spacing a location point from a the portion formed at step G-1 by moving the second wire from the end point of step G-1 along an upward diagonal line by 2; and

step E alternately performs step E-1 and step E-2, and step G alternately performs step G-1 and step G-2.

10. The method of claim 9, wherein the third point is located on the same length division line as the second change point, is also located on the same circumference division line as an even-numbered end point of a plurality of end points of step E-1, and corresponds to a last end point of the plurality of end points of step E-1 formed in a process in which step E-1 and step E-2 are alternately performed.

11. The method of claim 9, wherein the fourth point is located on the same length division line as the second starting point, is also located on the same circumference division line as an even-numbered end point of a plurality of end points of step G-1, and corresponds to a last end point of the plurality of end points of step G-1 formed in a process in which step G-1 and step G-2 are alternately performed.

12. The method of claim 7, wherein step F comprises:

step F-1 of bending the second wire at a third bending point, reached by moving the second wire from the third point along a downward diagonal line of tangent lines, which the upper head formation member forms with the jig, by , to come into contact with the lower bent portion, wherein is a distance of a diagonal line extending by one interval between the length division lines for one interval between the circumference division lines;

step F-2 of repeating a zigzag bent pattern formed by moving the second wire bent from the third bending point of step F-1 along a downward diagonal line by along the circumferential surface of the lower curved portion and then moving the second wire from that location point along an upward diagonal line by along the circumferential surface of the lower curved portion, thereby returning to the third bending point, wherein is a distance over which movement is performed from the third bending point to a location point, which corresponds to a circumference division line corresponding to a location that is shifted by three intervals based on a circumference division line of the third bending point, among location points on a head length division line set within the lower head formation member; and

step F-3 of bending the second wire at the third bending point, reached again via step F-2, to come into contact with the circumferential surface of the jig, and then locating the second wire at the second change point by moving the second wire from the third bending point along an upward diagonal line by .

13. The method of claim 7, wherein step H comprises:

step H-1 of bending the second wire at a fourth bending point, reached by moving the second wire from the fourth point along an upward diagonal line of tangent lines, which the upper head formation member forms with the jig, by , to come into contact with the upper bent portion, wherein is a distance of a diagonal line extending by one interval between the length division lines for one interval between the circumference division lines;

step H-2 of repeating a zigzag bent pattern formed by moving the second wire bent from the fourth bending point of step H-1 along an upward diagonal line by along the circumferential surface of the upper curved portion and then moving the second wire from that location point along a downward diagonal line by along the circumferential surface of the upper curved portion, thereby returning to the fourth bending point, wherein is a distance over which movement is performed from the fourth bending point to the location point, which corresponds to a circumference division line corresponding to a location that is shifted by three intervals based on the circumference division line of the fourth bending point, among location points on the head length division line set within the upper head formation member; and

step H-3 of bending the second wire at the fourth bending point, reached again via step H-2,to come into contact with the circumferential surface of the jig and then locating the second wire at the second starting point by moving the second wire from the fourth bending point along an downward diagonal line by .