FILTERING TEMPERATURE DISTRIBUTION DATA OF BUILD MATERIAL

• US 20180281286A1
• Filed: 08/20/2015
• Published: 10/04/2018
• Est. Priority Date: 08/20/2015
• Status: Abandoned Application

• Current Assignee: Hewlett-Packard Development Company, L.P. (HP Inc.)
• Original Assignee: Hewlett-Packard Development Company, L.P. (HP Inc.)
• Inventors: Vilajosana, Xavier, Fornos, Pol, Ramirez Muela, David, Puigardeu Aramendia, Sergio, Manuel De Pena, Alejandro
• Application Number:
  US15/568,125
• Publication Number:
  US 20180281286A1
• Time in Patent Office: Days
• CPC Class Codes: B29C 64/165 using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
• CPC Class Codes: B29C 64/205 Means for applying layers
• CPC Class Codes: B29C 64/264 Arrangements for irradiation
• CPC Class Codes: B29C 64/295 Heating elements
• CPC Class Codes: B29C 64/393 for controlling or regulating additive manufacturing processes
• CPC Class Codes: B33Y 10/00 Processes of additive manufacturing
• CPC Class Codes: B33Y 30/00 Apparatus for additive manufacturing; Details thereof or accessories therefor
• CPC Class Codes: B33Y 50/02 for controlling or regulating additive manufacturing processes

Abstract

Temperatures of a layer of build material on a support member may be detected. Each of the temperatures corresponding to a respective area of the layer. Based on data representing the three-dimensional object, a subset of the temperatures may be filtered from spatial temperature distribution data comprising the temperatures. A degree of heat or energy applied to the layer may be controlled based on the filtered spatial temperature distribution data.

Claims

1. A system for generating a three-dimensional object, the system comprising:

at least one sensor to detect temperatures of a current layer of build material on a support member, each of the temperatures corresponding to a respective area of the current layer; and

a controller to;

based on data representing the three-dimensional object, filter a subset of the temperatures from spatial temperature distribution data comprising the temperatures; and

control a degree of heat or energy applied to the current layer based on the filtered spatial temperature distribution data.

2. The system of claim 1 wherein the controller is to interpolate the spatial temperature distribution data before it is to filter the spatial temperature distribution data.

3. The system of claim 1 wherein the data representing the three-dimensional object is slice data representing a slice of the three-dimensional object that is to be generated using the current layer.

4. The system of claim 1 wherein the data representing the three-dimensional object is slice data representing a slice of the three-dimensional object that is to be generated using a previous layer that is to be formed before the current layer.

5. The system of claim 1 further comprising an agent distributor to selectively deliver an agent to a portion of the current layer of the build material in a pattern, wherein the controller is to control the agent distributor to selectively deliver the coalescing agent to the portion of the current layer in a pattern derived from the data representing the three-dimensional such that the portion is to solidify to form a slice in accordance with the pattern.

6. The system of claim 5 wherein the agent comprises a coalescing agent.

7. The system of claim 6 further comprising an energy source to apply the energy to the current layer of build material to cause the portion of the current layer to coalesce and solidify, wherein the controller is to control the energy source to apply the energy to the current layer to cause the portion to coalesce and solidify in the pattern.

8. The system of claim 7 wherein the controller is to control the degree of the energy applied to the current layer based on the filtered spatial temperature distribution data.

9. The system of claim 1 further comprising a heater to apply the heat to the current layer of build material, wherein the controller is to apply the heat to control the heater to pre-heat the current layer.

10. The system of claim 9 wherein the controller is to control the degree of the heat applied to the current layer based on the filtered spatial temperature distribution data.

11. The system of claim 1 wherein the controller is to average the temperatures of the filtered spatial temperature distribution data to generate an average temperature, wherein the controller is to control the degree of the heat or the energy applied to the current layer based on the average temperature of the filtered spatial temperature distribution data.

12. The system of claim 1 wherein the subset of temperatures correspond to an area of the current layer that is to overlap an area of a previous layer on which coalescing agent is to be delivered.

13. The system of claim 1 wherein the subset of temperatures correspond to an area of the current layer on which coalescing agent is not to be delivered.

14. A non-transitory computer readable storage medium including executable instructions that, when executed by a processor, cause the processor to:

obtain spatial temperature distribution data representing temperatures, each of the temperatures based on a respective measurement of a respective area of the layer of build material on a support member, the build material to be used for generating a three-dimensional object;

interpolate the spatial distribution data;

filter some of the temperatures from the interpolated spatial temperature distribution data using slice data representing a slice of the three-dimensional object; and

control heat or energy applied to the layer using the filtered spatial distribution data.

15. A method comprising:

forming a layer of build material on a support member;

measuring temperatures of a layer of build material on a support member, each of the temperatures corresponding to a respective area of the layer; and

filtering part of the spatial temperature distribution data using data representing a three-dimensional object; and

selectively depositing agent onto a portion of the layer of the build material;

controlling heat or energy applied to the layer using the filtered spatial distribution data, wherein the heat is for heating the layer before depositing the agent, and the energy is for causing the portion to coalesce and solidify to form a slice of the three-dimensional object.