SYSTEM AND METHOD FOR A SWITCHED MODE CONVERTER

• US 20180309372A1
• Filed: 04/21/2017
• Published: 10/25/2018
• Est. Priority Date: 04/21/2017
• Status: Abandoned Application

• Current Assignee: Infineon Technologies Austria Ag (Infineon Technologies AG)
• Original Assignee: Infineon Technologies Austria Ag (Infineon Technologies AG)
• Inventors: Leong, Kennith Kin, Fontana, Nico, Deboy, Gerald
• Application Number:
  US15/494,075
• Publication Number:
  US 20180309372A1
• Time in Patent Office: Days
• CPC Class Codes: H02M 1/0009 Devices or circuits for detecting current in a converter
• CPC Class Codes: H02M 1/0058 by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 1/08 Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
• CPC Class Codes: H02M 1/14 Arrangements for reducing ripples from dc input or output
• CPC Class Codes: H02M 1/32 Means for protecting converters other than automatic disconnection
• CPC Class Codes: H02M 1/322 Means for rapidly discharging a capacitor of the converter for protecting electrical components or for preventing electrical shock
• CPC Class Codes: H02M 1/4241 using a resonant converter
• CPC Class Codes: H02M 1/44 Circuits or arrangements for compensating for electromagnetic interference in converters or inverters
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: H02M 3/33546 with automatic control of the output voltage or current H02M3/33561 takes precedence
• CPC Class Codes: H02M 3/33576 having at least one active switching element at the secondary side of an isolation transformer
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

In accordance with an embodiment, a converter includes: a rectifying stage having a first supply terminal and a second supply terminal, the first supply terminal and the second supply terminal configured to receive a bipolar ac signal from an AC power source, the rectifying stage including a half-bridge circuit coupled between the first supply terminal and the second supply terminal, a transformer, and a resonant tank coupled between an output of the half-bridge circuit and a primary winding of the transformer; and a DC-DC converter stage coupled between the rectifying stage and an output terminal.

Claims

1. A converter, comprising:

a half-bridge circuit configured to receive a bipolar AC signal without rectification and comprising a first bidirectional switch and a second bidirectional switch coupled in series to form an output of the half-bridge circuit, each of the first bidirectional switch and the second bidirectional switch being configured to accommodate positive and negative voltages across the bidirectional switch,

a transformer, and

a resonant tank coupled between the output of the half-bridge circuit and a primary winding of the transformer.

2. The converter of claim 1, wherein the resonant tank comprises a resonant capacitor, a first resonant inductor and a second resonant inductor.

3. The converter of claim 1, further comprising a DC-DC converter stage coupled between the rectifying stage and an output terminal, wherein an output of the DC-DC converter stage is configured to provide power to a USB power delivery (USB-PD) interface.

6. The converter of claim 1, further comprising a controller configured to turn on and off the first bidirectional switch and the second bidirectional switch with a constant frequency and a constant duty cycle.

7. The converter of claim 6, wherein the controller turns on the first bidirectional switch with zero voltage switching (ZVS) or quasi-ZVS (QZVS).

8. The converter of claim 1, further comprising a switching network coupled to a first secondary winding of the transformer.

12. The converter of claim 8, wherein:

the switching network comprises a first transistor coupled between a first terminal of the first secondary winding and a first switching terminal, and a second transistor coupled between the first terminal of the first secondary winding and a second switching terminal; and

a DC-DC converter stage is coupled between the first switching terminal and the second switching terminal.

14. The converter of claim 12, wherein the switching network further comprises:

a third transistor coupled between the first switching terminal and a second terminal of the first secondary winding; and

a fourth transistor coupled between the second terminal of the first secondary winding and the second switching terminal.

15. The converter of claim 14, wherein the switching network further comprises:

a first bidirectional switch coupled between the fourth transistor and the second terminal of the first secondary winding.

16. The converter of claim 8, wherein:

the switching network comprises a first transistor coupled between a first terminal of the first secondary winding and a first switching terminal;

a second transistor coupled between a second terminal of a second secondary winding and the first switching terminal; and

a first capacitor coupled between the first switching terminal and a second switching terminal, the second switching terminal coupled to a second terminal of the first secondary winding and a first terminal of the second secondary winding; and

a DC-DC converter stage is coupled between the first switching terminal and the second switching terminal.

17. The converter of claim 16, wherein the primary winding of the transformer comprises a first portion of the primary winding coupled to a second portion of the primary winding via a first switch.

18. The converter of claim 17, wherein the first switch comprises a mechanical relay.

19. The converter of claim 16, wherein the DC-DC converter stage comprises a non-inverted buck-boost converter.

20. The converter of claim 16, wherein the DC-DC converter stage comprises a boost converter.

21. The converter of claim 1, further comprising a DC-DC converter stage coupled between the rectifying stage and an output terminal, wherein the DC-DC converter stage comprises a boost converter with power factor correction (PFC).

34. The converter of claim 1, further comprising:

a first capacitor coupled between first and second supply terminals for the bipolar AC signal; and

at least one second capacitor coupled between first and second output terminals of the converter,

wherein the first capacitor is smaller than the at least one second capacitor and is not configured to store energy for the converter,

wherein the at least one second capacitor is configured to store energy for the converter.

35. The converter of claim 34, wherein the at least one second capacitor is rated for lower peak voltages than peak voltages preset in the bipolar AC signal.

4. (canceled)

5. (canceled)

9-11. -11. (canceled)

13. (canceled)

22. A method of operating a converter, the method comprising:

receiving a bipolar AC signal from an AC power source with a half-bridge circuit coupled to a reason tank without first rectifying the bipolar AC signal, wherein the resonant tank comprises a first resonant capacitor, a first resonant inductor and a second resonant inductor, wherein the half-bridge circuit comprises a first bidirectional switch and a second bidirectional switch coupled in series, each of the first bidirectional switch and the second bidirectional switch being configured to accommodate positive and negative voltages across the bidirectional switch;

activating the resonant tank;

rectifying an output of the half-bridge circuit with a switching network to produce a rectified signal;

galvanically isolating the half-bridge circuit from the switching network; and

converting the rectified signal to a first voltage with a DC-DC converter.

23. The method of claim 22, wherein activating the resonant tank comprises:

turning on and off the first bidirectional switch of the half-bridge circuit at a constant frequency and a constant duty cycle; and

turning on and off the second bidirectional switch of the half-bridge circuit at a constant frequency and a constant duty cycle.

24. The method of claim 23, wherein

gavanically isolating the half-bridge circuit from the switching network comprises using a transformer coupled between the half-bridge circuit and the switching network;

and

rectifying the output of the half-bridge circuit comprises turning on and off transistors of the switching network.

27. The method of claim 22, wherein the bipolar AC signal comprises a root-mean-square (RMS) voltage between 85 V and 140 V and the first voltage comprises a DC level between 3 V and 20 V.

28. The method of claim 22, wherein the bipolar AC signal comprises an RMS voltage between 200 V and 270 V and the first voltage comprises a DC level larger than 3 V.

36. The method of claim 22, wherein:

a first capacitor is coupled between first and second supply terminals for the bipolar AC signal;

a second capacitor is coupled between first and second output terminals of the converter;

the first capacitor is smaller than the second capacitor and is not configured to store energy for the converter; and

the second capacitor is configured to store energy for the converter.

37. The method of claim 36, wherein the at least one second capacitor is rated for lower peak voltages than peak voltages present in the bipolar AC signal.

25. (canceled)

26. (canceled)

29. A resonant converter, comprising:

a half-bridge circuit configured to receive a bipolar AC signal without rectification, the half-bridge circuit comprising a first bidirectional switch coupled between a first supply terminal and an output of the half-bridge circuit and a second bidirectional switch coupled between the output and a second supply terminal, each of the first bidirectional switch and the second bidirectional switch being configured to accommodate positive and negative voltages across the bidirectional switch; and

a resonant tank coupled between the output of the half-bridge circuit and a primary winding of a transformer, wherein the first bidirectional switch and the second bidirectional switch turn on and off at a constant frequency and a constant duty cycle.

30. The resonant converter of claim 29, wherein the resonant tank comprises a resonant capacitor, a first resonant inductor, and a second resonant inductor.

31. The resonant converter of claim 30, wherein the transformer comprises the first resonant inductor.

32. The resonant converter of claim 29;

further comprising a switching network coupled between a secondary winding of the transformer and an output terminal of the resonant converter.

38. The resonant converter of claim 29, further comprising:

a first capacitor coupled between first and second supply terminals for the bipolar AC signal; and

at least one second capacitor coupled between first and second output terminals of the converter,

wherein the first capacitor is smaller than the at least one second capacitor and is not configured to store energy for the converter,

wherein the at least one second capacitor is configured to store energy for the converter.

39. The resonant converter of claim 38, wherein the at least one second capacitor is rated for lower peak voltages than peak voltages present in the bipolar AC signal.

33. (canceled)