ELECTRONIC BRAKE SYSTEM

• US 20180339690A1
• Filed: 05/23/2018
• Published: 11/29/2018
• Est. Priority Date: 05/23/2017
• Status: Active Grant

• Current Assignee: HL Mando Corporation (Halla Holdings Corporation)
• Original Assignee: Mando Corporation
• Inventors: KIM, Hyunho, CHOI, Seong Ho
• Granted Patent: US 10,583,819 B2
• Time in Patent Office: Days
• CPC Class Codes: B60T 13/146 Part of the system directly actuated by booster pressure
• CPC Class Codes: B60T 13/58 Combined or convertible systems
• CPC Class Codes: B60T 13/662 characterised by specified functions of the control system components
• CPC Class Codes: B60T 13/686 in hydraulic systems or parts thereof
• CPC Class Codes: B60T 13/745 acting on a hydraulic system, e.g. a master cylinder
• CPC Class Codes: B60T 17/22 Devices for monitoring or checking brake systems; Signal devices
• CPC Class Codes: B60T 2220/04 Pedal travel sensor, stroke sensor; Sensing brake request
• CPC Class Codes: B60T 2270/10 ABS control systems
• CPC Class Codes: B60T 2270/404 Brake-by-wire or X-by-wire failsafe
• CPC Class Codes: B60T 2270/82 Brake-by-Wire, EHB
• CPC Class Codes: B60T 2270/88 Pressure measurement in brake systems
• CPC Class Codes: B60T 7/042 by electrical means, e.g. using travel or force sensors
• CPC Class Codes: B60T 8/00 Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force by changing number of effective brake cylinders in power brake systems B60T17/10
• CPC Class Codes: B60T 8/17 Using electrical or electronic regulation means to control braking detecting or indicating faulty operation B60T8/885
• CPC Class Codes: B60T 8/4081 Systems with stroke simulating devices for driver input B60T8/4077 takes precedence

Abstract

Disclosed is an electronic brake system. The electronic brake system comprises a hydraulic pressure supply apparatus generating a hydraulic pressure by using a piston operated by an electrical signal outputted corresponding to a displacement of a brake pedal and including a first pressure chamber provided at one side of the piston movably accommodated in a cylinder block to be connected to one or more wheel cylinders and a second pressure chamber provided at the other side of the piston to be connected to one or more wheel cylinders; a first hydraulic passage communicating with the first pressure chamber; a second hydraulic passage branched from the first hydraulic passage; a third hydraulic passage branched from the first hydraulic passage; a fourth hydraulic passage communicating with the second pressure chamber; a fifth hydraulic passage branched from the fourth hydraulic passage to join with the second hydraulic passage; a sixth hydraulic passage branched from the fourth hydraulic passage to join with the third hydraulic passage; a first control valve provided on the second hydraulic passage to control the flow of oil; a second control valve provided on the third hydraulic passage to control the flow of oil; a third control valve provided on the fifth hydraulic passage to control the flow of oil; a fourth control valve provided on the sixth hydraulic passage to control the flow of oil; a first hydraulic circuit branched from the second hydraulic passage or the fifth hydraulic passage to be connected to two wheel cylinders; and a second hydraulic circuit branched from the third hydraulic passage or the sixth hydraulic passage to be connected to two wheel cylinders.

Claims

1. An electronic brake system comprising:

a hydraulic pressure supply apparatus including a motor operated by an electrical signal outputted corresponding to a displacement of a brake pedal_;

a power converting unit for converting a rotational force of the motor into a linear movement, a cylinder block, a hydraulic piston connected to the power converting unit and movably accommodated in the cylinder block, a first pressure chamber provided at one side of the hydraulic piston and connected to one or more wheel cylinders, and a second pressure chamber provided at the other side of the hydraulic piston and connected to one or more wheel cylinders;

a first dump passage communicating with the first pressure chamber and connected to a reservoir in which oil stored;

a second dump passage communicating with the second pressure chamber and connected to the reservoir;

a first dump valve provided on the first dump passage to control the flow of oil and provided as a check valve for blocking the flow of oil in the opposite direction while allowing the flow of oil in the direction to the first pressure chamber from the reservoir;

a second dump valve provided on the second dump passage to control the flow of oil and provided as a check valve for blocking the flow of oil in the opposite direction while allowing the flow of oil in the direction to the second pressure chamber from the reservoir;

a third dump valve provided on a bypass passage connecting an upstream side and a downstream side of the second dump valve on the second dump passage to control the flow of oil and provided as a solenoid valve for controlling the flow of oil in both directions between the reservoir and the second pressure chamber; and

a fourth dump valve provided on a bypass passage connecting an upstream side and a downstream side of the first dump valve on the first dump passage to control the flow of oil and provided as a solenoid valve for controlling the flow of oil in both directions between the reservoir and the first pressure chamber.

2. The electronic brake system according to claim 1, further comprising:

a first hydraulic passage communicating with the first pressure chamber;

a second hydraulic passage branched from the first hydraulic passage;

a third hydraulic passage branched from the first hydraulic passage;

a fourth hydraulic passage communicating with the second pressure chamber;

a fifth hydraulic passage branched from the fourth hydraulic passage to join with the second hydraulic passage and the third hydraulic passage;

a sixth hydraulic passage branched from the fourth hydraulic passage to join with the second hydraulic passage and the third hydraulic passage;

a first hydraulic circuit branched from the second hydraulic passage to be connected to two wheel cylinders; and

a second hydraulic circuit branched from the third hydraulic passage to be connected to two wheel cylinders.

3. The electronic brake system according to claim 2, further comprising:

a first control valve provided on the second hydraulic passage to control the flow of oil;

a second control valve provided on the third hydraulic passage to control the flow of oil;

a third control valve provided on the fifth hydraulic passage to control the flow of oil; and

a fourth control valve provided on the sixth hydraulic passage to control the flow of oil.

4. The electronic brake system according to claim 3,

wherein the first control valve, the second control valve, and the fourth control valve are provided as check valves for blocking the flow of oil in the opposite direction while allowing the flow of oil in the direction to the wheel cylinders from the hydraulic pressure supply apparatus, and

the fifth control valve is provided as a solenoid valve for controlling the flow of oil in both directions between the hydraulic pressure supply apparatus and the wheel cylinders.

5. The electronic brake system according to claim 2, further comprising:

a seventh hydraulic passage communicating the second hydraulic passage and the third hydraulic passage; and

a fifth control valve provided on the seventh hydraulic passage to control the flow of oil,

wherein the fifth control valve is provided as a solenoid valve for controlling the flow of oil in both directions between the hydraulic pressure supply apparatus and the wheel cylinders.

6. The electronic brake system according to claim 5,

wherein the fifth control valve is installed between a point where the seventh hydraulic passage joins with the third hydraulic passage and a point where the seventh hydraulic passage joins with an eighth hydraulic passage.

7. The electronic brake system according to claim 5, further comprising:

an eighth hydraulic passage communicating the second hydraulic passage and the seventh hydraulic passage; and

a sixth control valve provided on the eighth hydraulic passage to control he flow of oil,

wherein the sixth control valve is provided as a solenoid valve for controlling the flow of oil in both directions between the hydraulic pressure supply apparatus and the wheel cylinders.

8. The electronic brake system according to claim 5,

wherein a hydraulic passage joining the fifth hydraulic passage and the sixth hydraulic passage is installed between a point where the fifth control valve disposed and a point where the second hydraulic passage joins with an seventh hydraulic passage.

9. The electronic brake system according to claim 1, further comprising:

a master cylinder having a first hydraulic port and a second first hydraulic port and generating a hydraulic pressure in accordance with a pedal effort applied to the brake pedal;

a hydraulic control unit including a first hydraulic circuit and a second hydraulic circuit for controlling the hydraulic pressure discharged from the master cylinder or the hydraulic pressure supply apparatus to control the flow of the hydraulic pressure transmitted to the wheel cylinder provided on each wheel;

a first backup passage connecting the first hydraulic port and the first hydraulic circuit;

a second backup passage connecting the second hydraulic port and the second hydraulic circuit;

a first cut valve provided on the first backup passage to control the flow of oil;

a second cut valve provided on the second backup passage to control the flow of oil;

an electronic control unit for controlling the motor and valves based on hydraulic pressure information and displacement information of the brake pedal; and

electronic parking brakes that are provided on the wheel cylinders provided on the two rear wheels among the wheel cylinders provided on the respective wheels and that are capable of performing a braking by a motor,

wherein the electronic control unit determines whether the hydraulic pressure supply apparatus is in a normal state, generates a braking pressure to be transmitted to the respective wheel cylinders by operating the hydraulic pressure supply apparatus when the hydraulic pressure supply apparatus is determined to be in a normal state, and supplies the hydraulic pressure generated from the master cylinder to the front wheels through the first backup passage and the second backup passage and performs the braking operation in cooperation with the electronic parking brakes provided on the rear wheels when the hydraulic pressure supply apparatus is determined to be in an abnormal state.

10. The electronic brake system according to claim 9,

wherein the hydraulic control unit includes first to fourth inlet valves respectively provided on upper stream sides of the wheel cylinders so as to control the hydraulic pressure flowing to the wheel cylinders provided on the respective wheels;

and first to fourth outlet valves for respectively controlling the flow of hydraulic pressure discharged from the wheel cylinders,

wherein the inlet valves connected to the rear wheels may be switched to a closed state so that the hydraulic pressure generated from the master cylinder flows only to the front wheels when the hydraulic pressure supply apparatus is determined to be in an abnormal state.

11. The electronic brake system according to claim 9,

wherein the first hydraulic circuit and the second hydraulic circuit are configured to control one front wheel and one rear wheel, respectively.

12. The electronic brake system according to claim 9, further comprising:

a circuit passage connecting the first hydraulic circuit and the second hydraulic circuit and a circuit valve provided on the circuit passage to open and close the circuit passage,

wherein in a case where the front wheels are controlled by one of the first hydraulic circuit and the second hydraulic circuit, the circuit valve is opened so that the hydraulic pressure is transmitted to the wheel cylinders provided on the front wheels.

13. The electronic brake system according to claim 1, further comprising:

a master cylinder that includes first and second chambers formed therein to communicate with the reservoir, and first and second pistons respectively disposed in the first and second chambers, in which the first and second pistons move in accordance with a pedal effort applied to the brake pedal to discharge oil;

a check valve provided on a reservoir passage connecting the reservoir and the master cylinder to allow only the flow of oil in the direction to the master cylinder from the reservoir;

an inspection passage connecting the master cylinder side of the reservoir passage on which the check valve is provided and the second pressure chamber side of the second dump passage on which the second dump valve and the third dump valve are provided; and

an inspection valve as a check valve provided on the inspection passage to allow only the flow of oil in the direction to the master cylinder from the reservoir.

14. The electronic brake system according to claim 13, further comprising:

a hydraulic control unit including a first hydraulic circuit and a second hydraulic circuit that connect the hydraulic pressure supply apparatus and the wheel cylinders to transmit the hydraulic pressure discharged from the hydraulic pressure supply apparatus to the wheel cylinders provided on the respective wheels;

a first backup passage connecting a first chamber of the master cylinder and the first hydraulic circuit of the hydraulic control unit and connected to the hydraulic pressure supply apparatus on the way;

a second backup passage a second chamber of the master cylinder and the second hydraulic circuit of the hydraulic control unit and connected to the hydraulic pressure supply apparatus on the way;

a first cut valve provided on the first backup passage connecting the first chamber of the master cylinder and the first hydraulic circuit to control the flow of oil;

a second cut valve provided on the first backup passage connecting the second chamber of the master cylinder and the second hydraulic circuit to control the flow of oil;

a simulation apparatus provided on the first backup passage between the first cut valve and the master cylinder to provide a reaction force in accordance with a pedal effort applied to the brake pedal;

an electronic control unit for controlling the valves based on hydraulic pressure information and displacement information of the brake pedal;

a first pressure sensor installed between the first chamber of the master cylinder and the first cut valve; and

a second pressure sensor installed on the first hydraulic circuit or the second hydraulic circuit,

wherein the hydraulic control unit operates the hydraulic pressure supply apparatus in a state of closing the second cut valve, the third dump valve, and the first and second hydraulic circuits to form hydraulic pressure in the first pressure chamber, transmits the hydraulic pressure generated in the first pressure chamber to the master cylinder through the first backup passage while preventing the hydraulic pressure from being transmitted to the reservoir by closing the inspection passage with the third dump valve, and determines that a leak of the simulation apparatus occurs when a loss occurs by analyzing a measured value of the first pressure sensor.

15. The electronic brake system according to claim 13, further comprising:

a hydraulic control unit including a first hydraulic circuit and a second hydraulic circuit that transmit the hydraulic pressure discharged from the hydraulic pressure supply apparatus to the wheel cylinders provided on the respective wheels and have inlet valves provided on hydraulic passages connecting the hydraulic pressure supply apparatus and the wheel cylinders and outlet valves provided on passages connecting the wheel cylinders and the reservoir;

a first backup passage connecting a first chamber of the master cylinder and the first hydraulic circuit of the hydraulic control unit and connected to the hydraulic pressure supply apparatus on the way;

a second backup passage a second chamber of the master cylinder and the second hydraulic circuit of the hydraulic control unit and connected to the hydraulic pressure supply apparatus on the way;

a first cut valve provided on the first backup passage connecting the first chamber of the master cylinder and the first hydraulic circuit to control the flow of oil;

a second cut valve provided on the first backup passage connecting the second chamber of the master cylinder and the second hydraulic circuit to control the flow of oil;

an electronic control unit for controlling the valves based on hydraulic pressure information and displacement information of the brake pedal;

a first pressure sensor installed between the first chamber of the master cylinder and the first cut valve; and

a second pressure sensor installed on the first hydraulic circuit or the second hydraulic circuit,

wherein the electronic control unit, in a state in which the hydraulic pressure in the second hydraulic circuit of the hydraulic control unit and a partial hydraulic pressure in the second backup passage are removed by closing the second cut valve and opening the outlet valves of the second hydraulic circuit connected to the second backup passage, operates the hydraulic pressure supply apparatus to form a pressure in the first pressure chamber and to form a pressure in the first chamber of the master cylinder by transmitting the hydraulic pressure generated in the first pressure chamber through the first backup passage, and determines whether the second piston of the master cylinder is stuck by analyzing a measured value of the second pressure sensor.