TONER FOR ELECTROPHOTOGRAPHY

• US 20180348656A1
• Filed: 12/04/2015
• Published: 12/06/2018
• Est. Priority Date: 12/16/2014
• Status: Active Grant

• Current Assignee: KAO Corporation
• Original Assignee: KAO Corporation
• Inventors: KONDO, Hideaki, KATAYAMA, Kohei, IJICHI, Kouta, KAKIUCHI, Hiroki
• Granted Patent: US 10,345,728 B2
• Time in Patent Office: Days
• CPC Class Codes: C08G 63/12 derived from polycarboxylic acids and polyhydroxy compounds
• CPC Class Codes: C08G 63/16 Dicarboxylic acids and dihydroxy compounds
• CPC Class Codes: G03G 9/08708 Copolymers of styrene
• CPC Class Codes: G03G 9/08726 Polymers of unsaturated acids or derivatives thereof
• CPC Class Codes: G03G 9/08755 Polyesters
• CPC Class Codes: G03G 9/08782 Waxes
• CPC Class Codes: G03G 9/08791 characterised by the presence of specified groups or side chains
• CPC Class Codes: G03G 9/08795 characterised by their chemical properties, e.g. acidity, molecular weight, sensitivity to reactants
• CPC Class Codes: G03G 9/08797 characterised by their physical properties, e.g. viscosity, solubility, melting temperature, softening temperature, glass transition temperature

Abstract

A toner for electrophotography containing a resin binder containing a crystalline composite resin C and an amorphous polyester A and an ester wax, wherein the crystalline composite resin C is a resin containing a polycondensation resin component and a styrenic resin component, wherein the polycondensation resin component is obtained by polycondensing an alcohol component containing an aliphatic diol having 9 or more carbon atoms and 14 or less carbon atoms, and a carboxylic acid component containing an aliphatic dicarboxylic acid compound having 9 or more carbon atoms and 14 or less carbon atoms, wherein a mass ratio of the amorphous polyester A to the crystalline composite resin C (amorphous polyester A/crystalline composite resin C) is 60/40 or more and 95/5 or less, and wherein a mass ratio of the crystalline composite resin C to the ester wax (crystalline composite resin C/ester wax) is 0.5 or more and 9 or less. The toner for electrophotography of the present invention is suitably used in development of latent images or the like which is formed in electrostatic development method, electrostatic recording method, electrostatic printing method or the like.

Claims

1. A toner for electrophotography comprising

a resin binder comprising a crystalline composite resin C and an amorphous polyester A and

an ester wax,

wherein the crystalline composite resin C is a resin comprising a polycondensation resin component and a styrenic resin component, wherein the polycondensation resin component is obtained by polycondensing an alcohol component comprising an aliphatic diol having 9 or more carbon atoms and 14 or less carbon atoms, and a carboxylic acid component comprising an aliphatic dicarboxylic acid compound having 9 or more carbon atoms and 14 or less carbon atoms,

wherein a mass ratio of the amorphous polyester A to the crystalline composite resin C (amorphous polyester A/crystalline composite resin C) is 60/40 or more and 95/5 or less, and

wherein a mass ratio of the crystalline composite resin C to the ester wax (crystalline composite resin C/ester wax) is 0.5 or more and 9 or less.

2. The toner for electrophotography according to claim 1, wherein a mass ratio of the polycondensation resin component to the styrenic resin component in the crystalline composite resin C (polycondensation resin component/styrenic resin component) is 55/45 or more and 95/5 or less.

3. The toner for electrophotography according to claim 1, wherein the crystalline composite resin C is a resin obtained by polymerizing

(i) raw material monomers for the polycondensation resin component comprising an alcohol component comprising an aliphatic diol having 9 or more carbon atoms and 14 or less carbon atoms, and a carboxylic acid component comprising an aliphatic dicarboxylic acid compound having 9 or more carbon atoms and 14 or less carbon atoms;

(ii) raw material monomers for the styrenic resin component; and

(iii) a dually reactive monomer capable of reacting with the raw material monomers for the polycondensation resin component and the raw material monomers for the styrenic resin component.

4. The toner for electrophotography according to claim 3, wherein the amount of the dually reactive monomer used is 1 mol or more and 30 mol or less, based on 100 mol of a total of the alcohol component for the polycondensation resin component.

5. The toner for electrophotography according to claim 1, wherein the melting point of the ester wax is 60°

C. or higher and 100°

C. or lower.

6. The toner for electrophotography according to claim 1, wherein the ester wax is at least one member selected from the group consisting of carnauba wax, montan wax, rice wax, esters obtained from a reaction between an aliphatic mono-alcohol having 14 or more carbon atoms and 24 or less carbon atoms and a fatty acid having 14 or more carbon atoms and 24 or less carbon atoms, and esters obtained from a reaction between pentaerythritol and a fatty acid having 14 or more carbon atoms and 24 or less carbon atoms.

7. The toner for electrophotography according to claim 1, wherein the content of the ester wax is 0.6 parts by mass or more and 10 parts by mass or less, based on 100 parts by mass of a total of the crystalline composite resin C and the amorphous polyester A.

8. The toner for electrophotography according to claim 1, wherein the content of the ester wax is 0.6 parts by mass or more and 10 parts by mass or less, based on 100 parts by mass of the resin binder.

9. The toner for electrophotography according to claim 1, wherein the amorphous polyester A is obtained by polycondensing an alcohol component comprising a dihydric or higher polyhydric alcohol and a carboxylic acid component comprising a dicarboxylic or higher polycarboxylic acid compound.

10. The toner for electrophotography according to claim 9, wherein the alcohol component for the amorphous polyester A comprises an alkylene oxide adduct of bisphenol A represented by the formula (I):

11. The toner for electrophotography according to claim 9, wherein the carboxylic acid component for the amorphous polyester A comprises at least one member selected from the group consisting of terephthalic acid, succinic acid substituted with an alkyl group or alkenyl group having 2 or more carbon atoms and 20 or less carbon atoms, and trimellitic anhydride.

12. The toner for electrophotography according to claim 1, wherein the amorphous polyester A comprises two kinds of amorphous polyesters of which softening points differ by 5°

C. or more.

13. The toner for electrophotography according to claim 12, wherein the amorphous polyester AL having a lower softening point is a resin obtained by polycondensing an alcohol component and a carboxylic acid component, wherein the alcohol component comprises an ethylene oxide adduct of bisphenol A represented by the formula (II):

14. The toner for electrophotography according to claim 1, wherein the aliphatic diol having 9 or more carbon atoms and 14 or less carbon atoms comprises one or two members selected from 1,10-decanediol and 1,12-dodecanediol.

15. The toner for electrophotography according to claim 1, wherein the aliphatic dicarboxylic acid compound having 9 or more carbon atoms and 14 or less carbon atoms comprises sebacic acid.

16. A method for producing the toner of claim 1, the method comprising:

melt-kneading toner components comprising a crystalline composite resin C, an amorphous polyester A, and an ester wax with an open roller-type kneader, thereby obtaining a kneaded product; and

pulverizing the kneaded product.

17. The toner for electrophotography according to claim 1, wherein the content of the crystalline composite resin C is 80% by mass or more of the crystalline resin.

18. The toner for electrophotography according to claim 1, wherein the content of the amorphous resin A is 90% by mass or more of the amorphous resin.

19. The toner for electrophotography according to claim 1, wherein a total content of the crystalline composite resin C and the amorphous resin A is 80% by mass or more of the resin binder.

20. The toner for electrophotography according to claim 1, wherein the content of the ester wax is 20% by mass or more of the releasing agent.