BUILD SURFACE HEAT CONTROL

• US 20190009463A1
• Filed: 03/30/2016
• Published: 01/10/2019
• Est. Priority Date: 03/30/2016
• Status: Abandoned Application

• Current Assignee: Hewlett-Packard Development Company, L.P. (HP Inc.)
• Original Assignee: Hewlett-Packard Development Company, L.P. (HP Inc.)
• Inventors: Vilajosana, Xavier, Puigardeu, Sergio, De Pena, Alejandro Manuel, Ramirez, David, Fornos, Pol
• Application Number:
  US16/065,464
• Publication Number:
  US 20190009463A1
• Time in Patent Office: Days
• CPC Class Codes: B29C 64/153 using layers of powder being selectively joined, e.g. by selective laser sintering or melting
• CPC Class Codes: B29C 64/165 using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
• CPC Class Codes: B29C 64/386 Data acquisition or data processing for additive manufacturing
• CPC Class Codes: B33Y 10/00 Processes of additive manufacturing
• CPC Class Codes: B33Y 50/02 for controlling or regulating additive manufacturing processes

Abstract

There is provided a method and apparatus for controlling heat to a build surface. A thermal profile over the build surface is determined. The determined thermal profile over the build surface is compared with an expected thermal profile over the build surface. Based on the comparison, the determined thermal profile over the build surface or the expected thermal profile over the build surface is selected to control an amount of heat provided by a heating module to the build surface.

Claims

1. A method comprising:

determining a thermal profile over a build surface;

comparing the determined thermal profile over the build surface with an expected thermal profile over the build surface; and

based on the comparison, selecting the determined thermal profile over the build surface or the expected thermal profile over the build surface to control an amount of heat provided by a heating module to the build surface.

2. A method according to claim 1, wherein the thermal profile comprises a temperature over a build surface and a power supplied to the heating module providing heat to the build surface.

3. A method according to claim 1, wherein determining a thermal profile over a build surface comprises determining a temperature profile over the build surface, wherein the temperature profile is a temperature distribution over the build surface or a temperature distribution over the build surface over time.

4. A method according to claim 3, wherein comparing comprises:

comparing the determined temperature profile over the build surface with an expected temperature profile; and

wherein selecting comprises;

based on the comparison, selecting the determined temperature profile over the build surface or the expected temperature profile over the build surface to control an amount of heat provided by the heating module to the build surface.

5. A method according to claim 4, wherein:

if the determined temperature profile over the build surface differs from the expected temperature profile over the build surface by more than a threshold, selecting based on the comparison comprises;

selecting the expected temperature profile over the build surface to control the amount of heat provided to the build surface, and

if the determined temperature profile over the build surface is the same as or differs from the expected temperature profile over the build surface by less than the threshold, selecting based on the comparison comprises;

selecting the determined temperature profile over the build surface to control the amount of heat provided to the build surface.

6. A method according to claim 5, wherein the amount of heat provided by the heating module to the build surface is controlled by setting a power supplied to the heating module providing heat to the build surface based on the selected temperature profile.

7. A method according to claim 3, comprising determining an associated power supplied to the heating module providing heat to the build surface based on the determined temperature profile over the build surface.

8. A method according to claim 7, wherein comparing comprises:

comparing the determined power supplied to the heating module with an expected power supplied to the heating module; and

wherein selecting comprises;

based on the comparison, selecting to supply the heating module with the determined power supplied to the heating module or the expected power supplied to the heating module to control the amount of heat provided by a heating module to the build surface.

9. A method according to claim 8, wherein:

if the determined power supplied to the heating module differs from the expected power supplied to the heating module by more than a threshold, selecting based on the comparison comprises;

selecting the expected power supplied to the heating module to control the amount of heat provided to the build surface, and

if the determined power supplied to the heating module is the same as or differs from the expected power supplied to the heating module over the build surface by less than the threshold, selecting based on the comparison comprises;

selecting the determined power supplied to the heating module to control the amount of heat provided to the build surface.

10. A method according to claim 1, comprising:

applying a layer of build material to the build surface; and

repeating the method of claim 1 for each applied layer of build material,

wherein the expected thermal profile over the build surface is the same for each applied layer of build material.

11. A method according to claim 1 comprising:

generating an object by applying layers of build material to the build surface and repeating the method of claim 1 for each layer of build material.

12. An apparatus comprising:

a sensor module to obtain a thermal profile over a build surface;

a processing module to compare the obtained thermal profile over the build surface with an expected thermal profile over the build surface; and

a control module to control an amount of heat provided to the build surface by a heating module using the obtained thermal profile over the build surface or the expected thermal profile over the build surface, depending on a result of the comparison.

13. An apparatus according to claim 12 comprising:

the heating module to provide heat to the build surface, wherein the control module controls the amount of heat provided to the build surface by the heating module.

14. An apparatus according to claim 12, wherein the sensor module comprises a set of sensors, each sensor acquiring a thermal profile measurement for an area of the build surface, and wherein the sensor module is to generate the thermal profile over the build surface from the thermal profile measurements of the areas of the build surface acquired by the set of sensors.

15. A non-transitory machine-readable storage medium encoded with instructions executable by a processor, the machine-readable storage medium comprising:

instructions to measure a thermal profile over a build surface;

instructions to compare the measured thermal profile over the build surface with an expected thermal profile over the build surface; and

instructions to, based on the comparison, select the measured thermal profile over the build surface or the expected thermal profile over the build surface to control heating of the build surface.