INVERTER CONTROL DEVICE

• US 20190074791A1
• Filed: 02/13/2017
• Published: 03/07/2019
• Est. Priority Date: 02/24/2016
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: IRIE, Koji
• Granted Patent: US 10,461,681 B2
• Time in Patent Office: Days
• CPC Class Codes: H02M 7/5395 by pulse-width modulation
• CPC Class Codes: H02P 2101/45 for motor vehicles, e.g. car alternators
• CPC Class Codes: H02P 2207/05 Synchronous machines, e.g. with permanent magnets or DC excitation
• CPC Class Codes: H02P 2209/09 PWM with fixed limited number of pulses per period
• CPC Class Codes: H02P 23/0027 using different modes of control depending on a parameter, e.g. the speed
• CPC Class Codes: H02P 27/08 with pulse width modulation
• CPC Class Codes: H02P 27/085 wherein the PWM mode is adapted on the running conditions of the motor, e.g. the switching frequency

Abstract

A control device stores a plurality of operation patterns associated with each of synchronous numbers and modulation factors, and the synchronous numbers each define the upper limit of the number of switching operations for each switch constituting an inverter. The control device selects an appropriate operation pattern from among the stored operation patterns, and operates each switch on the basis of the selected operation pattern. The control device stores a plurality of operation patterns associated with the same modulation factor for the same synchronous number. In a case where there is a plurality of next patterns as operation patterns corresponding to a next modulation factor, the control device selects, from among the next patterns, an operation pattern with a small change from a currently set operation pattern.

Claims

1. An inverter control device that is applied to an inverter including series connections each of an upper arm switch and a lower arm switch, wherein

a time-series pattern that defines a switching pattern for each of the upper arm switch and the lower arm switch is defined as an operation pattern,

the inverter control device comprises:

a pattern storage unit that stores a plurality of the operation patterns associated with each of synchronous numbers and modulation factors, the synchronous numbers each defining an upper limit of the number of switching operations for each of the arm switches;

a pattern selecting unit that selects an appropriate operation pattern from among the operation patterns stored in the pattern storage unit; and

an operation unit that operates the upper arm switch and the lower arm switch on the basis of the operation pattern selected by the pattern selecting unit,

the pattern storage unit stores a plurality of the operation patterns associated with the same modulation factor for the same synchronous number, and

in a case where there is a plurality of next patterns as the operation patterns corresponding to a next modulation factor, the pattern selecting unit selects, from among the next patterns, an operation pattern other than the operation pattern with the largest change from a currently set operation pattern.

2. The inverter control device according to claim 1, wherein

the pattern selecting unit selects, from among the next patterns, an operation pattern other than an operation pattern with the largest change from the number of switching operations of the currently set operation pattern.

3. The inverter control device according to claim 2, wherein

the pattern selecting unit selects, from among the next patterns, an operation pattern with the smallest change from the number of switching operations of the currently set operation pattern.

4. The inverter control device according to claim 1, wherein

in a case where the number of switching operations of the currently set operation pattern is equal to the number of switching operations of the operation pattern to be set next time, the pattern selecting unit selects, from among the next patterns, such an operation pattern that an absolute value of a difference between each switching timing of the currently set operation pattern in one electrical angle period and a corresponding switching timing of the operation pattern to be set next time in one electrical angle period is equal to or less than a predetermined value.

5. The inverter control device according to claim 4, wherein

the synchronous number is defined as a value obtained by dividing one electrical angle period of a fundamental wave voltage component output from the inverter by an integral multiple of one switching period of each of the arm switches, and

the predetermined value is equal to or less than half of a value obtained by dividing one electrical angle period by the synchronous number.

6. The inverter control device according to claim 1, wherein

the operation pattern associated with each modulation factor in the range of a first modulation factor to a second modulation factor greater than the first modulation factor is defined as a first base pattern,

the operation pattern associated with each modulation factor in the range of a third modulation factor adjacent to the second modulation factor to a fourth modulation factor greater than the third modulation factor is defined as a second base pattern, at least one of a modulation method and the number of switching operations of the second base pattern being different from those of the first base pattern,

the operation pattern whose modulation method and number of switching operations are the same as those of the first base pattern is defined as an upper additional pattern, the upper additional pattern being associated with the third modulation factor and each modulation factor greater than the third modulation factor,

the upper additional pattern is defined for the third modulation factor and each modulation factor greater than the third modulation factor so that a change from the first base pattern corresponding to the second modulation factor to the upper additional pattern is smaller than a change from the first base pattern corresponding to the second modulation factor to the second base pattern, and

the pattern storage unit stores the first base pattern, the second base pattern, and the upper additional pattern.

7. The inverter control device according to claim 1, wherein

the operation pattern associated with each modulation factor in the range of a first modulation factor to a second modulation factor greater than the first modulation factor is defined as a first base pattern,

the operation pattern associated with each modulation factor in the range of a third modulation factor adjacent to the second modulation factor to a fourth modulation factor greater than the third modulation factor is defined as a second base pattern, at least one of a modulation method and the number of switching operations of the second base pattern being different from those of the first base pattern,

the operation pattern whose modulation method and number of switching operations are the same as those of the second base pattern is defined as a lower additional pattern, the lower additional pattern being associated with the second modulation factor and each modulation factor smaller than the second modulation factor,

the lower additional pattern is defined for the second modulation factor and each modulation factor smaller than the second modulation factor so that a change from the second base pattern corresponding to the third modulation factor to the lower additional pattern is smaller than a change from the second base pattern corresponding to the third modulation factor to the first base pattern, and

the pattern storage unit stores the first base pattern, the second base pattern, and the lower additional pattern.