PUSH-OFF DRIVER AND METHOD FOR INSERTING BONE SCREWS

• US 20190117277A1
• Filed: 10/09/2018
• Published: 04/25/2019
• Est. Priority Date: 08/17/2006
• Status: Active Grant

• Current Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Original Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Inventors: Saidha, Sean, Strausbaugh, William, Wolf, Boyd A.
• Granted Patent: US 10,799,273 B2
• Time in Patent Office: Days
• CPC Class Codes: A61B 17/7032 Screws or hooks with U-shaped head or back through which longitudinal rods pass
• CPC Class Codes: A61B 17/7035 Screws or hooks, wherein a rod-clamping part and a bone-anchoring part can pivot relative to each other
• CPC Class Codes: A61B 17/7082 for driving, i.e. rotating, screws or screw parts specially adapted for spinal fixation, e.g. for driving polyaxial or tulip-headed screws driving other bone screws A61B17/8875
• CPC Class Codes: A61B 17/8615 at the central region of the screw head
• CPC Class Codes: A61B 17/862 at the periphery of the screw head
• CPC Class Codes: A61B 17/888 the driver bit acting on the central region of the screw head
• CPC Class Codes: A61B 17/8883 the driver bit acting on the periphery of the screw head
• CPC Class Codes: A61B 17/8886 holding the screw head
• CPC Class Codes: A61B 2017/00407 Ratchet means
• CPC Class Codes: B25B 23/0035 Connection means between socket or screwdriver bit and tool
• CPC Class Codes: B25B 23/0042 Connection means between screwdriver handle and screwdriver shaft
• CPC Class Codes: B25B 23/101 for hand-driven screw-drivers B25B23/105 takes precedence
• CPC Class Codes: Y10S 606/916 Tool for installing or removing orthopedic fastener

Abstract

A method and device for inserting screws into a patient, such that when the device is removed the device does not stick to the screw. The device, being a push-off driver, may have a handle, an inner driver, and a threaded driver sleeve having a button mechanism and a plurality of spheres, and an inner sleeve. The method includes the steps of assembling a push-off driver attaching a bone screw to the push-off driver inserting the bone screw and detaching the bone screw from the driver by unthreading the threaded driver sleeve from the polyaxial screw which causes the spheres in the recess of the inner driver to back up against the start of the recess and causing the threaded driver sleeve to “push-off” the polyaxial screw from the inner driver.

Claims

1-22. -22. (canceled)

23. A method of releasing a driver from a bone screw, the method comprising the steps of:

assembling a driver comprising;

a driver sleeve;

an inner driver moveable inside the driver sleeve having a drive structure to drive the bone screw, inserting the inner driver through a central channel of the driver sleeve such that a cross-pin provided at a distal end of the inner driver is accessible when the inner driver is coupled to a bone screw; and

attaching the bone screw to the driver sleeve and inner driver by engaging the cross-pin with a head of the bone screw to prevent rotation of the bone screw when attaching to the driver sleeve;

inserting the bone screw into a patient; and

detaching the driver from the bone screw by unthreading the driver sleeve from the bone screw.

24. The method of claim 23, wherein inserting the inner driver through the central channel of the driver sleeve comprises extending the inner driver through the central channel until a proximate end of the inner driver extends out a proximal end opening of the driver sleeve,

wherein assembling the driver further comprises coupling the proximal end of the inner driver to a handle.

25. The method of claim 24, wherein assembling the driver further comprises:

engaging the inner driver with the handle to rotatably fix the inner driver with respect to the handle.

26. The method of claim 25, wherein a portion of the proximal end of the inner driver includes a keyed outer surface,

wherein engaging the inner driver with the handle further comprises extending the proximal end of the inner driver into an opening provided in the handle, where the opening in the handle has a shaped inner surface corresponding to the keyed outer surface of the inner driver such that the inner driver is rotationally fixed with respect to the handle.

27. The method of claim 24, wherein assembling the driver further comprises:

engaging the driver sleeve with the handle such that the driver sleeve is configured to rotate with respect to the inner driver.

28. The method of claim 27, wherein the driver further comprises a release mechanism including a button and a sleeve,

wherein assembling the driver further includes engaging the release mechanism with the inner driver.

29. The method of claim 28, wherein engaging the inner driver with the release mechanism includes transitioning the sleeve between a release position and an engaged position,

wherein transitioning the sleeve between the released position and the engaged position includes moving the sleeve in an axial direction along a longitudinal axis of the driver.

30. The method of claim 28, wherein a first operation of the button fixes the axial position of the inner driver with respect to the base portion and the handle.

31. The method of claim 28, wherein a first operation of the button releases the sleeve to slide in an axial direction to lock the inner driver relative to the handle using an axial locking mechanism that engages with the inner driver such that a position of the inner driver is fixed relative to the handle.

32. The method of claim 31, wherein a second operation of the button releases the sleeve to side in an opposite axial direction to unlock the inner driver relative to the handle by disengaging the axial locking mechanism such that the inner driver is movable relative to the handle and the driver sleeve.

33. The method of claim 32, wherein the axial locking mechanism comprises a spring-loaded pin,

wherein during the first operation of the button the spring-loaded pin engages a recess provided on a proximal end portion of the inner driver,

wherein during the second operation of the button, the spring-loaded pin is removed from the recess provided on the inner driver.

34. The method of claim 28, wherein the sleeve includes an inner sleeve and an outer sleeve,

wherein a first operation of the button releases the outer sleeve of the release mechanism to slide about the inner sleeve of the release mechanism in an axial direction to lock the driver sleeve relative to the inner driver using an axial locking mechanism that engages within the recess of the inner driver such that a position of the inner driver is fixed relative to the driver sleeve.

35. The method of claim 34, wherein a second operation of the button releases the outer sleeve to slide about the inner sleeve in an opposite axial direction to unlock the driver sleeve relative to the inner driver by disengaging the axial locking mechanism such that the inner driver is moveable relative to the driver sleeve.

36. The method of claim 35, wherein the axial locking mechanism comprises a spring-loaded pin that is disposed within the outer sleeve of the release mechanism,

wherein during the first operation of the button, the spring-loaded pin engages a recess provided on a proximal end portion of the inner driver,

wherein during the second operation of the button, the spring-loaded pin is removed from the recess provided on the inner driver.

37. The method of claim 36, wherein the spring-loaded pin comprises a spring-loaded sphere.

38. The method of claim 23, wherein attaching the bone screw to the driver sleeve includes threading a threaded distal end of the driver sleeve onto a head of the bone screw.

39. The method of claim 23, wherein inserting the bone screw into the patient includes rotating the inner driver within the driver sleeve.

40. The method of claim 39, wherein the driver further comprises a release mechanism including a button and a sleeve,

wherein inserting the bone screw into the patient further includes engaging the driver sleeve with the release mechanism to prevent rotation of the driver sleeve during rotation of the inner driver.

41. The method of claim 23, wherein detaching the driver from the bone screw includes unthreading the driver sleeve from a head of the bone screw, wherein the unthreading of the driver sleeve disengages the inner driver from the bone screw.

42. The method of claim 36, wherein detaching the driver from the bone screw further includes contacting the driver sleeve with the release mechanism to prevent axial movement of the driver sleeve as it is unthreaded from the bone screw, where the release mechanism is coupled to a handle,

wherein as the driver sleeve is prevented from moving axially towards a proximal end of the driver, the drive structure of the inner driver is detached from the bone screw.