ADJUSTABLE MATTRESS USING INSERTED WANDS

• US 20190125096A1
• Filed: 09/21/2018
• Published: 05/02/2019
• Est. Priority Date: 11/02/2017
• Status: Active Grant

• Current Assignee: Brobard, LLC
• Original Assignee: Brobard, LLC
• Inventors: Robins, John A., Ford, Brent, Ortiz, Rosa
• Granted Patent: US 10,441,088 B2
• Time in Patent Office: Days
• CPC Class Codes: A47C 27/002 Mattress or cushion tickings or covers bed linen, blankets or counterpanes A47G9/02
• CPC Class Codes: A47C 27/144 inside the mattress or cushion
• CPC Class Codes: A47C 27/146 on the outside surface of the mattress or cushion
• CPC Class Codes: A47C 27/148 of different resilience
• CPC Class Codes: A47C 27/15 consisting of two or more layers A47C27/16 takes precedence
• CPC Class Codes: A47C 27/16 reinforced with sheet-like or rigid elements, e.g. profiled
• CPC Class Codes: A47C 27/20 with springs moulded in, or situated in cavities or openings in foamed material
• CPC Class Codes: A47C 31/001 Fireproof means
• CPC Class Codes: A47C 31/105 for mattresses

Abstract

Embodiments of a mattress and methods of manufacturing the same, wherein the mattress includes a body having one or more openings for removable inserts that a user can position within the openings to adjust the mechanical characteristics of the mattress, including the amount and location of support provided by the mattress to the user. Some embodiments of the mattress include one or more covers, such as a fire-retardant cover, that can encompass the mattress body while still allowing a user to access the openings of mattress body.

Claims

1. A mattress comprising:

a body having one or more openings formed within portions of sides of the body, the one or more openings configured to receive one or more removable inserts;

a fire-retardant cover that substantially encloses the body, the fire-retardant cover configured to permit access by a mattress user to the one or more openings, and the fire-retardant cover comprising a first closeable slit configured to permit access by a mattress user to the one or more openings;

a second cover that substantially encloses the fire-retardant cover, the second cover configured to permit access by a mattress user to the one or more openings through a second closeable slit aligned with the first closeable slit;

a fire shield configured to be positioned over the first closeable slit, and between the body and the fire-retardant cover or between the fire-retardant cover and the second cover, the fire shield configured to permit access by a mattress user to the one or more openings;

a first fastening device, the first fastening device configured to open and close the first closeable slit; and

a second fastening device, the second fastening device configured to open and close the second closeable slit.

2. The mattress of claim 1, further comprising one or more removable inserts positioned within the one or more openings, the one or more removable inserts having different mechanical characteristics than the portions of the body forming the one or more openings.

3. The mattress of claim 2, further comprising at least two removable inserts positioned within a single opening.

4. The mattress of claim 1, wherein the body comprises a top, a bottom, and sides, and the one or more openings can be accessed from at least one of the sides but not from the top or the bottom.

5. The mattress of claim 1, wherein the body further comprises one or more layers, the one or more openings positioned within the one or more layers such that a removable insert can be received within the one or more openings without moving the one or more layers.

6. The mattress of claim 5, wherein the one or more layers comprise a first layer positioned immediately adjacent a second layer and the one or more openings are positioned between the first layer and the second layer.

7. The mattress of claim 1, wherein a mattress user may access the one or more openings to position a removable insert within or remove a removable insert from the one or more openings.

13. The mattress of claim 1, wherein the fire shield extends entirely over the first closeable slit of the fire-retardant cover such that no portion of the mattress body is in direct contact with the first closeable slit of the fire-retardant cover.

14. The mattress of claim 1, wherein the fire shield extends entirely over the first closeable slit of the fire-retardant cover such that no portion of the second cover is in direct contact with the first closeable slit of the fire-retardant cover.

15. The mattress of claim 1, wherein the fire shield is coupled on at least one side to the fire-retardant cover to cover the first closeable slit of the fire-retardant cover and the fire shield is open on at least one side to allow a user to move a portion of the fire shield to gain full access to the openings in the mattress body through the first closeable slit of the fire-retardant cover.

8. A method of forming a mattress comprising:

forming two or more mattress layers for a body of the mattress;

forming openings in sides of the body of the mattress in or between the two or more mattress layers, the openings for receiving one or more removable inserts;

affixing the two or more mattress layers together such that the openings are disposed in the mattress layers and can receive one or more removable inserts without having to move or separate the mattress layers;

substantially enclosing the two or more mattress layers in a fire-retardant cover, the fire-retardant cover configured to permit access by a mattress user to the openings,

the fire-retardant cover comprising a first closeable slit in the fire-retardant cover, the first closeable slit configured to permit access by a mattress user to the openings;

substantially enclosing the fire-retardant cover in a second cover comprising a second closeable slit aligned with the first closeable slit, the second closeable slit configured to permit access by a mattress user to the openings,

the fire-retardant cover comprising a first fastening device coupled to the first closeable slit, the first fastening device configured to open and close the first closeable slit, and a second fastening device coupled to the second closeable slit, the second fastening device configured to open and close the second closeable slit; and

coupling a fire shield over the first closeable slit, and between the body and the fire-retardant cover or between the fire-retardant cover and the second cover, the fire shield configured to permit access by a mattress user to the openings.

9. The method of claim 8, wherein the step of forming openings comprises removing material from at least one of the mattress layers to form the openings.

10. The method of claim 9, wherein the removed material is removed after affixing the two or more mattress layers together.

11. The method of claim 9, further comprising:

removing material from at least two mattress layers, wherein the removed material in each of the two mattress layers creates only portions of one or more openings; and

affixing the two mattress layers together such that the portions of openings in each of the two mattress layers align to form openings that can receive one or more removable inserts without having to move or separate the two mattress layers.

12. The method of claim 8, further comprising positioning one or more removable inserts into the openings, the one or more removable inserts having different mechanical characteristics than the material of the mattress layers forming the openings.

16. The method of claim 8, wherein coupling the fire shield comprises coupling the fire shield to extend entirely over the first closeable slit of the fire-retardant cover such that no portion of the mattress body is in direct contact with the first closeable slit of the fire-retardant cover.

17. The method of claim 8, wherein coupling the fire shield comprises coupling the fire shield to extend entirely over the first closeable slit of the fire-retardant cover such that no portion of the second cover is in direct contact with the first closeable slit of the fire-retardant cover.

18. The method of claim 8, wherein coupling the fire shield comprises coupling on at least one side to the fire-retardant cover to cover the first closeable slit of the fire-retardant cover and the fire shield is open on at least one side to allow a user to move a portion of the fire shield to gain full access to the openings in the mattress body through the first closeable slit of the fire-retardant cover.