Isolation and Exhaust System for an Electrical Enclosure

• US 20190148921A1
• Filed: 11/14/2017
• Published: 05/16/2019
• Est. Priority Date: 11/14/2017
• Status: Active Grant

• Current Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Original Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Inventors: Bellows, Troy M., Badura, Piotr, Jastrzebski, Daniel, Lewandowski, Maciej, Wiertek, Artur, Kokula, Pawel, Styczen, Slawomir
• Granted Patent: US 10,326,259 B2
• Time in Patent Office: Days
• CPC Class Codes: H02B 1/28 dustproof, splashproof, drip-proof, waterproof or flameproof
• CPC Class Codes: H02B 1/30 Cabinet-type casings; Parts thereof or accessories therefor
• CPC Class Codes: H02B 1/565 for cabinets
• CPC Class Codes: H02B 13/025 Safety arrangements, e.g. in case of excessive pressure or fire due to electrical defect
• CPC Class Codes: H05K 5/0017 with operator interface units
• CPC Class Codes: H05K 5/0213 Venting apertures; Constructional details thereof
• CPC Class Codes: H05K 7/20 Modifications to facilitate cooling, ventilating, or heating

Abstract

An electrical enclosure, such as a Motor Control Centers (MCC), can include a ventilation system providing airflow while protecting from both ingress of solid objects as small as 1.0 millimeter and egress of gasses from an arc flash by providing a protective mesh with holes having a dimension of less than 1 millimeter, a bracket coupled to the mesh for providing a rigid support, and a flap configured to seal against the bracket and block the mesh in response to a pressure wave produced by an arc flash. The flap, normally open for airflow, can close in response to the pressure wave, by bending at a perforation line to move the flap toward the mesh. The electrical enclosure can also include a normally closed exhaust system. The exhaust system can be configured to open in response to the pressure wave to allow the gasses to escape.

Claims

1. An isolation system for an electrical enclosure, comprising:

a mesh having a plurality of holes;

a support bracket coupled to the mesh;

a first isolation assembly coupled to the support bracket, the first isolation assembly comprising a flap and a perforation line, the perforation line comprising a plurality of slits in which each slit is separated from another slit by a separation distance, wherein the flap is configured at an angle with respect to the support bracket to provide a gap between the flap and the mesh in a first state, and wherein the flap is configured to close the gap and block the mesh in a second state by bending at the perforation line to move the flap toward the mesh; and

a second isolation assembly comprising an exhaust frame having a flap and a perforation line, the perforation line comprising a plurality of slits in which each slit is separated from another slit by a separation distance, wherein the flap is configured to be closed with respect to the exhaust frame in the first state, and wherein the flap is configured to open at an angle with respect to the exhaust frame to provide a gap in the second state.

2. The isolation system of claim 1, wherein a length of each slit is greater than the separation distance, and wherein the length of each slit is greater than a thickness of the flap.

3. The isolation system of claim 1, wherein the flap and the perforation line of the first isolation assembly are a first flap and a first perforation line of the first isolation assembly, respectively, and wherein the first isolation assembly further comprises a second flap and a second perforation line, wherein the first and second flaps are configured at a same angle in the first state.

4. The isolation system of claim 1, wherein the mesh, the support bracket and the first isolation assembly are attached to one another with a plurality of fasteners passing through apertures.

5. The isolation system of claim 4, wherein the mesh is arranged between plates in a mesh assembly, and further comprising a hood coupled to the mesh.

6. The isolation system of claim 1, wherein each hole of the plurality of holes has a dimension less than 1 millimeter to prevent solid objects that are greater than or equal to 1 millimeter from passing through the hole.

7. An electrical enclosure comprising:

a shell for supporting an electrical unit;

first and second isolation systems attached to first and second openings in the enclosure, respectively, each isolation system comprising;

a mesh having a plurality of holes;

a support bracket coupled to the mesh; and

an isolation assembly coupled to the support bracket, the isolation assembly comprising a flap and a perforation line, the perforation line comprising a plurality of slits in which each slit is separated from another slit by a separation distance,

wherein the flap is configured at an angle with respect to the support bracket to provide a gap between the flap and the mesh in a first state,

wherein the flap is configured to close the gap and block the mesh in a second state by bending at the perforation line to move the flap toward the mesh, and

wherein, in the first state, the first isolation system attached to the first opening is configured to provide an ingress airflow and the second isolation system attached to the second opening is configured to provide an egress airflow, and

further comprising an exhaust system attached to a third opening in the shell, the exhaust system comprising a flap and a perforation line, the perforation line comprising a plurality of slits in which each slit is separated from another slit by a separation distance, wherein the flap is configured to be closed in the first state to block the third opening, and wherein the flap is configured open at an angle with respect to the third opening to provide a gap in the second state.

9. The electrical enclosure of claim 7, wherein the first isolation system is arranged at a lower portion of the enclosure on a first side, the second isolation system is arranged at an upper portion of the enclosure on the first side, and the exhaust system is arranged at a top portion of the enclosure.

10. The electrical enclosure of claim 9, wherein the first and second isolation systems and the exhaust system are each configured to transition from the first state to the second state following an are flash producing a pressure wave in the enclosure.

11. The electrical enclosure of claim 7, wherein, for the first and second isolation systems, the flap is angled inwardly with respect to the enclosure in the first state, and wherein, for the exhaust system, the flap is angled outwardly with respect to the enclosure in the second state.

12. The electrical enclosure of claim 7, wherein the flap and the perforation line of the first isolation system are a first flap and a first perforation line, respectively, and wherein the first isolation system further comprises a second flap and a second perforation line, wherein the first and second flaps of the first isolation system are configured at a same angle in the first state.

13. The electrical enclosure of claim 7, wherein, for the first and second isolation systems, a length of each slit of is greater than the separation distance, and wherein the length of each slit is greater than a thickness of the flap.

8. (canceled)

14. A Motor Control Center (MCC) comprising:

a section forming a shell around a device mounting volume for supporting a plurality of electrical units;

first and second isolation systems attached to first and second openings in the section, respectively, each isolation system comprising;

a mesh having a plurality of holes;

a support bracket coupled to the mesh; and

an isolation assembly coupled to the support bracket, the isolation assembly comprising a flap and a perforation line, the perforation line comprising a plurality of slits in which each slit is separated from another slit by a separation distance,

wherein the flap is configured at an angle with respect to the support bracket to provide a gap between the flap and the mesh in a first state,

wherein the flap is configured to close the gap and block the mesh in a second state by bending at the perforation line to move the flap toward the mesh, and

wherein, in the first state, the first isolation system attached to the first opening is configured to provide an ingress airflow and the second isolation system attached to the second opening is configured to provide an egress airflow, and

further comprising an exhaust system attached to a third opening in the shell, the exhaust system comprising a flap and a perforation line, the perforation line comprising a plurality of slits in which each slit is separated from another slit by a separation distance, wherein the flap is configured to be closed in the first state to block the third opening, and wherein the flap is configured open at an angle with respect to the third opening to provide a gap in the second state.

16. The MCC of claim 14, wherein the first isolation system is arranged at a lower portion of the section on a first side, the second isolation system is arranged at an upper portion of the section on the first side, and the exhaust system is arranged at a top portion of the section.

17. The MCC of claim 16, wherein the first and second isolation systems and the exhaust system are each configured to transition from the first state to the second state following an arc flash producing a pressure wave in the section.

18. The MCC of claim 14, wherein, for the first and second isolation systems, the flap is angled inwardly with respect to the section in the first state, and wherein, for the exhaust system, the flap is angled outwardly with respect to the section in the second state.

19. The MCC of claim 14, wherein the flap and the perforation line of the first isolation system are a first flap and a first perforation line, respectively, and wherein the first isolation system further comprises a second flap and a second perforation line, wherein the first and second flaps of the first isolation system are configured at a same angle in the first state.

20. The MCC of claim 14, wherein for the first and second isolation systems a length of each slit of is greater than the separation distance, and wherein the length of each slit is greater than a thickness of the flap.

15. (canceled)