FOREIGN MATTER DETECTING DEVICE AND LINEAR GUIDE

• US 20190242953A1
• Filed: 08/25/2017
• Published: 08/08/2019
• Est. Priority Date: 09/02/2016
• Status: Active Grant

• Current Assignee: THK Company Limited
• Original Assignee: THK Company Limited
• Inventors: Moriyuki, Yoshinobu
• Granted Patent: US 10,444,302 B2
• Time in Patent Office: Days
• CPC Class Codes: F16C 19/52 with devices affected by abnormal or undesired conditions
• CPC Class Codes: F16C 29/06 in which the rolling bodies circulate partly without carrying load
• CPC Class Codes: F16C 41/00 Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
• CPC Class Codes: G01N 27/72 by investigating magnetic variables
• CPC Class Codes: G01N 33/2858 metal particles
• CPC Class Codes: G01R 33/0011 comprising means, e.g. flux concentrators, flux guides, for guiding or concentrating the magnetic flux, e.g. to the magnetic sensor
• CPC Class Codes: G01R 33/038 using permanent magnets, e.g. balances, torsion devices
• CPC Class Codes: G01R 33/07 Hall effect devices
• CPC Class Codes: G01V 3/105 forming directly coupled primary and secondary coils or loops

Abstract

A foreign matter detecting device comprises a first yoke portion and a second yoke portion which adjoin a permanent magnet respectively. The both yoke portions are arranged while interposing a reference space therebetween. Further, a detour yoke portion is arranged. A magnetic resistance of the first detour space being smaller than a magnetic resistance of the predetermined reference space, and magnetic resistances of the second detour space and the first detour space being larger than the magnetic resistance of the predetermined reference space. A detection signal in relation to the foreign matter is outputted on the basis of a magnetic flux density provided in at least any one of spaces of the reference space and the first detour space, corresponding to an amount of retention of the foreign matter in a retaining portion which is provided so that the foreign matter is retained in the second detour space.

Claims

1. A foreign matter detecting device for detecting a predetermined foreign matter including a magnetic material, the foreign matter detecting device comprising:

a permanent magnet;

a first yoke portion which is arranged while adjoining the permanent magnet;

a second yoke portion which adjoins the permanent magnet at a region different from that of the first yoke portion, the second yoke portion being arranged separately at a second yoke predetermined region different from the adjoining region while interposing a predetermined reference space with respect to the first yoke portion;

a detour yoke portion which is arranged separately while interposing a first detour space different from the predetenrmined reference space, with respect to the first yoke portion and which is arranged separately while interposing a second detour space with respect to the second yoke predetermined region of the second yoke portion, a magnetic resistance of the first detour space being smaller than a magnetic resistance of the predetermined reference space, and the sum of magnetic resistances of the second detour space and the first detour space being larger than the magnetic resistance of the predetermined reference space;

a retaining portion which is provided so that the predetermined foreign matter can enter the retaining portion via an opening portion provided on an outer surface of a device body and the entered predetermined foreign matter is retained in the second detour space; and

a detecting portion configured to output a detection signal in relation to the predetermined foreign matter on the basis of a magnetic flux density provided in at least any one of spaces of the predetermined reference space and the first detour space, corresponding to an amount of retention of the predetermined foreign matter in the retaining portion.

2. The foreign matter detecting device according to claim 1, wherein:

the detecting portion has a sensor element which is capable of detecting the magnetic flux density in the first detour space;

the magnetic flux density in the first detour space is increased if the amount of retention of the predetermined foreign matter retained in the retaining portion becomes large, as compared with if the amount of retention is small; and

the detecting portion outputs the detection signal on the basis of the magnetic flux density which is provided in the first detour space and which is detected by the sensor element.

3. The foreign matter detecting device according to claim 1, wherein:

the detecting portion has a sensor element which is capable of detecting the magnetic flux density in the predetermined reference space;

the magnetic flux density in the predetermined reference space is lowered if the amount of retention of the predetermined foreign matter retained in the retaining portion becomes large, as compared with if the amount of retention is small; and

the detecting portion outputs the detection signal on the basis of the magnetic flux density which is provided in the predetermined reference space and which is detected by the sensor element.

4. The foreign matter detecting device according to claim 1, wherein the predetermined foreign matter, which has entered the retaining portion, is retained in the retaining portion by means of a magnetic force of the permanent magnet.

5. A linear guide comprising:

the foreign matter detecting device as defined in claim 1;

a track member which extends in a longitudinal direction; and

a movable member which is arranged opposingly to the track member with a plurality of rolling members intervening therebetween and which is relatively movable in the longitudinal direction of the track member, wherein;

the foreign matter detecting device is provided at a predetermined end portion in a relative movement direction of the movable member so that the opening portion is open while being opposed to the track member.

6. The linear guide according to claim 5, wherein an intake groove, which extends in the relative movement direction of the movable member and which is linked to the opening portion, is provided on the outer surface of the device body of the foreign matter detecting device.

7. The linear guide according to claim 5, wherein:

the track member has an attachment hole for attaching the track member to a predetermined fixed member on an opposing surface on which the movable member is opposed to the track member and the plurality of rolling members do not roll; and

the foreign matter detecting device is provided at the predetermined end portion of the movable member so that the opening portion does not overlap the attachment hole when the movable member relatively moves with respect to the track member.