TENSION ROD AND PIVOTABLE END CAPS FOR USE THEREWITH

• US 20190249701A1
• Filed: 02/13/2018
• Published: 08/15/2019
• Est. Priority Date: 02/13/2018
• Status: Active Grant

• Current Assignee: Town & Country Linen Corp.
• Original Assignee: Town & Country Linen Corp.
• Inventors: Beyda, Jeffrey, Passaretti, Robert, Barnaba, Gina
• Granted Patent: US 10,458,452 B2
• Time in Patent Office: Days
• CPC Class Codes: A47H 1/02 Curtain rods stair rods A47G27/06
• CPC Class Codes: A47H 1/022 extensible
• CPC Class Codes: A47K 3/38 Curtain arrangements curtains, curtain suspension devices A47H
• CPC Class Codes: F16B 2/04 internal, i.e. with spreading action F16B2/14 - F16B2/18 take precedence
• CPC Class Codes: F16B 2/18 using cams, levers, eccentrics, or toggles for connections of rods or tubes engaged telescopically F16B7/1418, F16B7/1427, F16B7/1454
• CPC Class Codes: F16B 7/1427 with cammed or eccentrical surfaces co-operating by relative rotation of the telescoping members or by rotation of an external collar
• CPC Class Codes: F16B 7/1463 with the expansion of an element inside the outer telescoping member due to the axial movement towards a wedge or a conical member

Abstract

A tension rod has end caps that are configured such that the end caps expand when downward pressure is applied to the rod whereby enhanced tension is generated resulting in the tension rod being securely attached to the support structure, such as opposing walls.

Claims

1. An end cap for use with a tension rod comprising:

a main mount that is configured to be rotatably coupled to one end of the tension rod, the main mount rotating in a first direction relative to the one end of the tension rod; and

a cam mechanism including a knuckle that is pivotally coupled to the main mount so as to pivot between a first position and a second position, the knuckle having an outer surface that is configured to selectively contact a support surface against which the tension rod is mounted and the cam mechanism is configured such that when a downward force is applied to the tension rod, the cam mechanism is engaged and the knuckle pivots to the second position, whereby the end cap applies a force to the tension rod resulting in the tension rod being placed under tension.

2. The end cap of claim 1, wherein the main mount has a hollow body portion having a first arcuate channel and a second arcuate channel in which the knuckle pivots to allow the knuckle to move between the first position and the second position.

3. The end cap of claim 2, wherein the main mount includes a web portion formed between the first arcuate channel and the second arcuate channel, the web portion defining one end of a hollow interior of the hollow body portion and being formed as a grid with a plurality of bounded openings.

4. The end cap of claim 3, wherein the first arcuate channel is formed in a first generally circular shaped structure located at a first end of the web portion and the second arcuate channel is formed in a second generally circular shaped structure located at a second end of the web portion.

5. The end cap of claim 2, wherein the main mount includes a pair of first guide members formed on opposite sides of the hollow body portion and being formed outside of the first and second arcuate channels.

6. The end cap of claim 2, wherein the main mount includes a planar landing that has a through hole formed therethrough such that the through hole forms an entrance into the hollow body portion.

7. The end cap of claim 6, further including a plug that is configured for reception into the one end of the tension rod, the plug having an annular shaped track that receives a distal end of a fastener that passes through the through hole, thereby rotatably coupling the main mount to the plug, the plug being configured to be maintained in a fixed orientation within the tension rod.

8. The end cap of claim 7, wherein the annular shaped track is formed in a first end portion of the plug that is received within a hollow interior of the main mount and the plug having a second end portion that is received within the one end of the tension rod, the second end portion having a plurality of ribs circumferentially formed thereabout.

9. The end cap of claim 8, wherein there is a shoulder formed between the first end portion and the second end portion, the shoulder defining a surface against which the one end of the tension rod seats.

10. The end cap of claim 1, further including a finial ring mount that has a first end portion that is configured to be coupled to the main mount and a second end portion that is configured to contact and seat against a decorative finial disposed about the tension rod for holding the finial in place.

11. The end cap of claim 10, wherein the second end portion comprises an annular shaped body having an annular shaped channel, and the first end portion comprises a pair of spaced apart side walls that are integral to and extend outwardly from the annular shaped body, the pair of side walls being connected by a bridge.

12. The end cap of claim 11, wherein each of the side walls includes a first slot and a slot, the first slot receiving a portion of the main mount for coupling the finial ring mount to the main mount and the slot second receiving a portion of the knuckle for coupling the knuckle to the finial ring mount.

13. The end cap of claim 12, wherein the portion of the main mount comprises a pair of slide fingers that are received within the first slots of the side walls, the portion of the knuckle comprising a pair of outwardly extending pins that are received within the second slots of the side walls.

14. The end cap of claim 11, further including a finial seal member that is received within the annular shaped channel and configured to seat against an inner surface of the finial.

15. The end cap of claim 13, wherein the first slots are oriented in a first direction and the second slots are oriented in a second direction that is perpendicular to the first direction.

16. The end cap of claim 2, wherein the knuckle has a pair of notches formed therein with each notch being defined by an arcuate shaped side wall edge which is received within one of the respective first arcuate channel and the second arcuate channel, the arcuate shaped side wall edge traveling within one of the first arcuate channel and the second arcuate channel when the knuckle pivots.

17. The end cap of claim 1, wherein the outer surface of the knuckle comprises an outer surface of a grip member that forms part of the knuckle, the grip member being formed of a material that is different than a material of the knuckle.

18. The end cap of claim 17, wherein the grip member comprises a grip pad that is securely attached to the knuckle and is disposed within a recess formed along the outer surface of the knuckle so as to be at countersunk relative to the knuckle.

19. The end cap of claim 17, wherein the grip member is formed by an overmold process.

20. The end cap of claim 17, wherein the grip member is formed of one of a rubber and TPR.

21. The end cap of claim 1, wherein the knuckle includes indicia identifying a direction of movement to pivot the knuckle from the first position to the second position.

22. The end cap of claim 1, wherein the first direction of rotation of the main mount is perpendicular to a longitudinal axis of the tension rod and the knuckle moves along a second direction of rotation that is different than the first direction of rotation of the main mount.

23. An end cap for use with a tension rod comprising:

a main mount that is configured to be rotatably coupled to one end of the tension rod, the main mount rotating in a first direction relative to the one end of the tension rod;

a cam mechanism including a knuckle that is pivotally coupled to the main mount so as to pivot between a first position and a second position, the knuckle having an outer surface that is configured to selectively contact a support surface against which the tension rod is mounted and the cam mechanism is configured such that when a downward force is applied to the tension rod, the cam mechanism is engaged and the knuckle pivots to the second position, whereby the end cap applies a force to the tension rod resulting in the tension rod being placed under tension; and

a finial ring mount that has a first end portion that is configured to be slidably coupled to the main mount and a second end portion that is configured to contact and seat against a decorative finial disposed about the tension rod for holding the finial in place, wherein when the knuckle pivots to the second position, the finial ring mount slides forward in a direction away from the main mount.

24. A tension rod comprising:

a first rod having one end defining a first end of the tension rod;

a second rod having one end defining a second end of the tension rod, wherein the second rod has a diameter greater than the first rod to allow the second rod to at least partially receive the first rod;

a first plug that is coupled to the first end of tension rod;

a second plug that is coupled to the second end of the tension rod;

a first end cap rotatably coupled to the first plug and a second end cap rotatably coupled to the second plug, each of the first end cap and the second end cap comprising;

a main mount that is configured to be rotatably coupled to one of the first plug and the second plug; and

a cam mechanism including a knuckle that is pivotally coupled to the main mount so as to pivot between a first position and a second position, the knuckle having an outer surface that is configured to selectively contact a support surface against which the tension rod is mounted and the cam mechanism is configured such that when a downward force is applied to the tension rod, the cam mechanism is engaged and the knuckle pivots to the second position, whereby the end cap applies a force to the tension rod resulting in the tension rod being placed under tension.