Clamp-On Type Ultrasonic Flow Sensor

• US 20190285451A1
• Filed: 02/06/2019
• Published: 09/19/2019
• Est. Priority Date: 03/14/2018
• Status: Active Grant

• Current Assignee: Keyence Corporation (Keyence)
• Original Assignee: Keyence Corporation (Keyence)
• Inventors: Tsukigi, Shinichi, Baba, Jiro
• Granted Patent: US 10,641,629 B2
• Time in Patent Office: Days
• CPC Class Codes: G01F 1/662 Constructional details
• CPC Class Codes: G01F 1/667 Arrangements of transducers for ultrasonic flowmeters; Circuits for operating ultrasonic flowmeters
• CPC Class Codes: G01F 15/14 Casings, e.g. of special material

Abstract

To provide a clamp-on type ultrasonic flow sensor capable of highly accurately measuring a flow rate. First and second head cables CA1 and CA2 are connected between a head section 10 and an intermediate section 20. A relay cable CA3 is connected between the intermediate section 20 and a main body section 30. Ultrasonic elements are housed in casings 11c and 12c of the head section 10. A driving circuit for driving the ultrasonic elements and a signal processing section configured to perform signal processing on ultrasonic signals output from the ultrasonic elements are housed in a casing 20c of the intermediate section 20. In the intermediate section 20, a switching circuit configured to switch a connection state of the two ultrasonic elements of the head section 10 and the signal processing section is provided.

Claims

1. A clamp-on type ultrasonic flow sensor that measures a flow rate of fluid flowing in a pipe, the clamp-on type ultrasonic flow sensor comprising:

a driving circuit generating a first driving signal and a second driving signal;

an intermediate housing which houses the driving circuit;

a first cable connected to the intermediate housing;

a second cable connected to the intermediate housing;

a first ultrasonic element, electrically coupled to the driving circuit via the first cable, transmitting an ultrasonic wave in response to the first driving signal and receiving an ultrasonic wave;

a head housing connected to the first cable and coupled to the intermediate housing via the first cable, which houses the first ultrasonic element;

a second ultrasonic element, electrically coupled to the driving circuit, transmitting an ultrasonic wave in response to the second driving signal and receiving an ultrasonic wave;

a signal processing section disposed in the intermediate housing, configured to perform predetermined signal processing on ultrasonic signals output from the first and second ultrasonic elements;

a switching circuit disposed in the intermediate housing, which switches a first state in which the second ultrasonic element and the signal processing section are connected and a second state in which the first ultrasonic element and the signal processing section are connected;

an information generating section disposed in the intermediate housing, configured to generate, as measurement information, information concerning a flow rate of the fluid in the pipe on the basis of the ultrasonic signals after the signal processing by the signal processing section;

a flow-rate calculating section configured to calculate a flow rate value on the basis of the measurement information generated by the information generating section;

a condition setting section for setting an output condition of a flow rate value that should be output to an outside of the clamp-on type ultrasonic flow sensor;

a main body housing connected to the second cable, which houses the condition setting section; and

an output section disposed in the main body, configured to output the flow rate value calculated by the flow-rate calculating section to the outside of the clamp-on type ultrasonic flow sensor according to the output condition;

wherein the first cable connected between the head housing and the intermediate housing and configured to transmit the first driving signal and the ultrasonic signal output from the first ultrasonic element, and

wherein the second cable connected between the intermediate housing and the main body housing and configured to transmit one of the measurement information generated by the information generating section and the flow rate value calculated by the flow-rate calculating section.

2. The clamp-on type ultrasonic flow sensor according to claim 1, wherein

the ultrasonic signals output from the first and second ultrasonic elements have an analog signal format, and

the signal processing section includes an analog/digital converter configured to perform, as the signal processing, analog/digital conversion processing on the ultrasonic signals output from the first and second ultrasonic elements.

3. The clamp-on type ultrasonic flow sensor according to claim 1, wherein the signal processing section includes an amplifier circuit configured to perform, as the signal processing, amplification processing on the ultrasonic signals output from the first and second ultrasonic elements.

4. The clamp-on type ultrasonic flow sensor according to claim 1, further comprising a correction storing section configured to store correction information for correcting a predetermined relation between the measurement information and a flow rate of the fluid in the pipe, wherein

the flow-rate calculating section calculates a flow rate value on the basis of the measurement information generated by the information generating section and the correction information stored in the correction storing section, and

the intermediate housing further houses the correction storing section.

5. The clamp-on type ultrasonic flow sensor according to claim 1, further comprising a communication circuit configured to cause the second cable to transmit the measurement information generated by the information generating section or the flow rate value calculated by the flow-rate calculating section, wherein

the intermediate housing further houses the communication circuit.

6. The clamp-on type ultrasonic flow sensor according to claim 1, further comprising:

a first power supply circuit configured to supply electric power to the driving circuit, the signal processing section, the switching section, and the information generating section; and

a second power supply circuit configured to supply electric power to the condition setting section, the output section, and the first power supply circuit, wherein

the intermediate housing further houses the first power supply circuit,

the main body housing further houses the second power supply circuit, and

the second cable is configured to further transmit electric power.

7. The clamp-on type ultrasonic flow sensor according to claim 1, wherein

the intermediate housing has an elongated shape extending in one direction,

the first cable is connected to one end of the intermediate housing, and

the second cable is connected to another end of the intermediate housing.

8. The clamp-on type ultrasonic flow sensor according to claim 1, wherein the intermediate housing is configured to be supportable in a state in which the intermediate housing is suspended from any fixing member by at least one cable of the first and second cables.

9. The clamp-on type ultrasonic flow sensor according to claim 1, further comprising:

a display lamp attached to the head housing;

a display-lamp driving circuit configured to generate a third driving signal for driving the display lamp; and

a display-lamp control section configured to control the display-lamp driving circuit on the basis of a flow rate value corresponding to the measurement information generated by the information generating section, wherein

the intermediate housing further houses the display-lamp driving circuit and the display-lamp control section, and

the first cable further transmits the third driving signal.

10. The clamp-on type ultrasonic flow sensor according to claim 1, wherein

the head housing includes:

a first head housing configured to store the first ultrasonic element; and

a second head housing configured to house the second ultrasonic element, and

the first cable includes;

a first head cable connected between the first head housing and the intermediate housing to transmit the first driving signal and the ultrasonic signal output from the first ultrasonic element; and

a second head cable connected between the second head housing and the intermediate housing to transmit the second driving signal and the ultrasonic signal output from the second ultrasonic element.

11. The clamp-on type ultrasonic flow sensor according to claim 1, wherein the information generating section generates, as the measurement information, a difference between a propagation time of the ultrasonic wave transmitted from the first ultrasonic element to the second ultrasonic element through the fluid and a propagation time of the ultrasonic wave transmitted from the second ultrasonic element to the first ultrasonic element.

12. The clamp-on type ultrasonic flow sensor according to claim 1, wherein an attachment hole for attaching the intermediate housing to any fixing member is formed in the intermediate housing.