ARRAY OF INDEPENDENTLY-CONTROLLABLE LASER DIODE BARS FOR SCANNING A LINEAR ILLUMINATION PATTERN

• US 20190293800A1
• Filed: 04/19/2019
• Published: 09/26/2019
• Est. Priority Date: 03/26/2018
• Status: Active Grant

• Current Assignee: Rosemount Aerospace, Inc. (Rtx Corporation)
• Original Assignee: Rosemount Aerospace, Inc. (Rtx Corporation)
• Inventors: Ramthun, Kent Allan, Zhang, Weibin
• Granted Patent: US 10,725,180 B2
• Time in Patent Office: Days
• CPC Class Codes: G01S 17/933 of aircraft or spacecraft
• CPC Class Codes: G01S 7/4815 using multiple transmitters
• CPC Class Codes: G01S 7/4817 relating to scanning
• CPC Class Codes: G01S 7/484 Transmitters
• CPC Class Codes: G02B 27/30 Collimators
• CPC Class Codes: G02B 3/0062 Stacked lens arrays, i.e. refractive surfaces arranged in at least two planes, without structurally separate optical elements in-between
• CPC Class Codes: G02B 3/06 with cylindrical or toric faces
• CPC Class Codes: G08G 5/0078 for monitoring traffic from the aircraft radar or analogous systems specially adapted for traffic control G01S13/91
• CPC Class Codes: G08G 5/04 Anti-collision systems
• CPC Class Codes: H01S 5/005 Optical components external to the laser cavity, specially adapted therefor, e.g. for homogenisation or merging of the beams or for manipulating laser pulses, e.g. pulse shaping H01S5/026, H01S5/18388 take precedence
• CPC Class Codes: H01S 5/0071 for beam steering, e.g. using a mirror outside the cavity to change the beam direction
• CPC Class Codes: H01S 5/02469 Passive cooling, e.g. where heat is removed by the housing as a whole or by a heat pipe without any active cooling element like a TEC
• CPC Class Codes: H01S 5/0425 Electrodes, e.g. characterised by the structure
• CPC Class Codes: H01S 5/4031 Edge-emitting structures
• CPC Class Codes: H01S 5/405 Two-dimensional arrays
• CPC Class Codes: H01S 5/4075 Beam steering

Abstract

Apparatus and associated methods relate to an array of independently-controllable laser diode bars configured to scan a linearly-structured beam of light upon a scene. Each of the independently-controllable laser diode bars is distributed along a common axis. Each of the independently-controllable laser diode bars is configured to emit a beam of light in an emission direction orthogonal to the common axis. Each of the independently-controllable laser diode bars can be energized in a sequence, thereby scanning the scene in the direction of the common axis.

Claims

1. A system for projecting a linear beam of light on a distant object, the system comprising:

an array of independently-controllable laser diode bars distributed along a common axis, each of the independently-controllable laser diode bars configured to emit a beam of light in an emission direction orthogonal to the common axis, the emitted beam of light diverging about the emission direction at a first divergence angle in the plane including the emission direction and a fast-axis direction, and diverging about the emission direction at a second divergence angle in the plane including the emission direction and a slow-axis direction, wherein the second divergence angle is less than the first divergence angle.

2. The system of claim 1, wherein each of the independently-controllable laser diode bars comprises:

an anode;

a cathode;

a first electrical contact in conductive communication with the anode; and

a second electrical contact in conductive communication with the cathode.

3. The system of claim 2, wherein each of the independently-controllable laser diode bars is configured to emit the beam of light in response to an electrical signal supplied to the first and second contacts.

4. The system of claim 2, further comprising:

a plurality of plate members, each having a corresponding one of the array of independently-controllable laser diode bars affixed thereto; and

a plurality of insulative spacers, each interposed between adjacent ones of the plurality of plate members, thereby forming a stack of alternating plate members and insulative spacers, each of the plurality of insulative spacers electrical isolating adjacent ones of the plurality of plate members from one another.

5. The system of claim 4, wherein the stack of alternating plate members and insulative spacers are aligned such that, at an emission end, emission faces, from which the beams of light are emitted, of the array of independently-controllable laser diode bars, are coplanar.

6. The system of claim 5, wherein the plurality of plate members have different longitudinal dimensions in the emission direction such that the stack of alternating plate members and insulative spacers form a staircase profile on a contact end opposite an emission end at which the emission faces reside, wherein the first and second electrical contacts are formed on exposed steps of the staircase profile, thereby permitting electrical connections thereto.

7. The system of claim 2, wherein the array of independently-controllable laser diode bars comprises a single plate member having top and bottom surfaces extending from lateral and transverse ends, wherein the array of independently-controllable laser diode bars is affixed to the top surface of the single plate member.

8. The system of claim 7, wherein each of the array of independently-controllable laser diode bars is affixed to a copper-tungsten substrate, so as to provide heat dissipation therefrom.

9. The system of claim 1, wherein each of the independently-controllable laser diode bars comprises a plurality of independently-controllable laser diode bars distributed along a common transverse axis parallel to the slow-axis direction.

10. The system of claim 1, further comprising:

a lens stack configured to collimated the beam of light emitted by each of the independently-controllable laser diode bars in the fast-axis direction and diverge the beam of light emitted by each of the independently-controllable laser diode bars in the slow-axis direction.

11. The system of claim 10, wherein the beam of light emitted by each of the independently-controllable laser diode bars is collimated such that a full-width half-magnitude (FWHM) portion of the emitted beams of light are less than or equal to a predetermined width in the fast-axis direction at a predetermined distance from the system.

12. The system of claim 11, wherein the predetermined distance is 150 meters from the system and the predetermined width is 10 cm.

13. The system of claim 10, wherein the lens stack comprises:

a first lens configured to collimate and/or focus, in a fast-axis direction, the beam of light emitted by each of the independently-controllable laser diode bars; and

a second cylindrical lens configured to diverge, in a slow-axis direction, the beam of light emitted by each of independently-controllable laser diode bars.

14. The system of claim 13, wherein the lens stack further comprises:

a third cylindrical lens configured to, in conjunction with the first cylindrical lens, collimate and/or focus in a fast-axis direction the beam of light emitted by each of the independently-controllable laser diode bars.

15. The system of claim 13, wherein the first lens is spherical, aspherical or cylindrical in shape with convexity in the fast-axis direction.

16. The system of claim 13, wherein the second cylindrical lens is a concave lens with concavity in the slow-axis direction.

17. The system of claim 14, wherein the third cylindrical lens is a convex lens with convexity in the fast-axis direction.

18. The system of claim 2, further comprising:

a scanner configured to sequentially provide an electrical signal to the first and second electrical contact of each of the array of independently-controllable laser diode bars so as to scan the beam emitted by the array of independently-controllable laser diode bars in the fast-axis direction.

19. The system of claim 1, wherein the emitted beam of light has a nominal wavelength in the infrared band.

20. The system of claim 1, wherein the emitted beam of light has a wavelength spectral bandwidth of less than 10 nm FWHM.