INJECTION MOLDING APPARATUS AND INJECTION MOLDING METHOD

• US 20190308354A1
• Filed: 06/25/2018
• Published: 10/10/2019
• Est. Priority Date: 04/10/2018
• Status: Active Application

• Current Assignee: Chung-Yuan Christian University
• Original Assignee: Chung-Yuan Christian University
• Inventors: Chen, Shia-Chung, Chang, Yung-Hsiang, Lou, Ying-Fan
• Application Number:
  US16/016,678
• Publication Number:
  US 20190308354A1
• Time in Patent Office: Days
• CPC Class Codes: B29C 2945/76003 Measured parameter
• CPC Class Codes: B29C 2945/76006 Pressure
• CPC Class Codes: B29C 2945/7604 Temperature
• CPC Class Codes: B29C 2945/76107 volume
• CPC Class Codes: B29C 2945/76257 cavity
• CPC Class Codes: B29C 2945/76287 Moulding material
• CPC Class Codes: B29C 2945/76381 Injection
• CPC Class Codes: B29C 2945/76384 Holding, dwelling
• CPC Class Codes: B29C 2945/76498 Pressure
• CPC Class Codes: B29C 2945/76531 Temperature
• CPC Class Codes: B29C 2945/76561 duration
• CPC Class Codes: B29C 2945/76946 using an expert system, i.e. the system possesses a database in which human experience is stored, e.g. to help interfering the possible cause of a fault
• CPC Class Codes: B29C 45/76 Measuring, controlling or regulating measuring in general G01; controlling or regulating in general G05
• CPC Class Codes: B29C 45/762 the sequence of operations of an injection cycle
• CPC Class Codes: B29C 45/766 the setting or resetting of moulding conditions, e.g. before starting a cycle
• CPC Class Codes: B29C 45/77 of velocity or pressure of moulding material
• CPC Class Codes: B29C 45/78 of temperature

Abstract

An injection molding apparatus including a mold, an injection device and a specific volume sensing module is provided. The injection device is adapted to inject a material into the mold. At least parts of the specific volume sensing module are disposed at the mold, wherein the specific volume sensing module is adapted to sense an actual specific volume of the material in the mold. In addition, an injection molding method is also provided.

Claims

1. An injection molding apparatus, comprising:

a mold;

an injection device adapted to inject a material into the mold; and

a specific volume sensing module, wherein at least parts of the specific volume sensing module are disposed at the mold, and the specific volume sensing module is adapted to sense an actual specific volume of the material in the mold.

2. The injection molding apparatus as recited in claim 1, wherein the specific volume sensing module comprises at least one pressure sensing component and at least one temperature sensing component, the at least one pressure sensing component is disposed at the mold and is adapted to sense a pressure of the material in the mold, and the at least one temperature sensing component is disposed at the mold and is adapted to sense a temperature of the material in the mold.

3. The injection molding apparatus as recited in claim 2, wherein the specific volume sensing module comprises a processor, wherein the processor is coupled to the at least one pressure sensing component and the at least one temperature sensing component, and is adapted to calculate the actual specific volume of the material in the mold according to the pressure of the material in the mold and the temperature of the material in the mold.

4. The injection molding apparatus as recited in claim 2, wherein the at least one pressure sensing component is plural in number and the at least one temperature sensing component is plural in number, wherein the plurality of pressure sensing components respectively correspond to a plurality of positions of the mold so as to respectively sense the pressure of the material in the mold that correspond to the plurality of positions, and the plurality of temperature sensing components respectively correspond to the plurality of positions of the mold so as to respectively sense the temperature of the material in the mold that correspond to the plurality of positions.

5. The injection molding apparatus as recited in claim 2, wherein an inner surface of the mold faces the material in the mold, and the at least one temperature sensing component is disposed at the inner surface of the mold.

6. The injection molding apparatus as recited in claim 2, wherein an inner surface of the mold faces the material in the mold, the mold has a through-hole extending from an outer surface of the mold to the inner surface of the mold, and the at least one pressure sensing component is disposed at the outer surface of the mold and corresponds to the through-hole.

7. The injection molding apparatus as recited in claim 2, wherein an inner surface of the mold faces the material in the mold, and the at least one temperature sensing component and the at least one pressure sensing component are integrated into a sensor that is disposed at the inner surface of the mold.

8. The injection molding apparatus as recited in claim 1, comprising a controller, wherein the controller is coupled to the specific volume sensing module, and is adapted to adjust at least one injection molding parameter of the injection molding apparatus according to the actual specific volume of the material in the mold.

9. The injection molding apparatus as recited in claim 8, wherein the at least one injection molding parameter comprises an injection pressure of the injection device, a temperature of the mold, and a pressure holding time performed by the injection device.

10. The injection molding apparatus as recited in claim 1, wherein during the process in which the injection device injects the material into the mold, the specific volume sensing module is adapted to sense the actual specific volume of the material in the mold many times at a predetermined time interval.

11. An injection molding method, comprising:

injecting a material into a mold by an injection device; and

sensing an actual specific volume of the material in the mold by a specific volume sensing module.

12. The injection molding method as recited in claim 11, comprising:

sensing a pressure of the material in the mold by at least one pressure sensing component; and

sensing a temperature of the material in the mold by at least one temperature sensing component.

13. The injection molding method as recited in claim 12, comprising:

by a processor, calculating the actual specific volume of the material in the mold according to the pressure of the material in the mold and the temperature of the material in the mold.

14. The injection molding method as recited in claim 12, wherein the at least one pressure sensing component is plural in number and the at least one temperature sensing component is plural in number, the injection molding method comprising:

by the plurality of pressure sensing components, respectively sensing the pressure of the material in the mold that correspond to a plurality of positions; and

by the plurality of temperature sensing components, respectively sensing the temperature of the material in the mold that correspond to the plurality of positions.

15. The injection molding method as recited in claim 11, comprising:

by a controller, adjusting at least one injection molding parameter according to the specific volume of the material in the mold.

16. The injection molding method as recited in claim 15, wherein the at least one injection molding parameter comprises an injection pressure of the injection device, a temperature of the mold, and a pressure holding time performed by the injection device.

17. The injection molding method as recited in claim 11, comprising:

during the process in which the injection device injects the material into the mold, sensing the specific volume of the material in the mold many times at a predetermined time interval by the specific volume sensing module.