LINEAR COMPRESSOR

• US 20190309743A1
• Filed: 02/07/2019
• Published: 10/10/2019
• Est. Priority Date: 04/10/2018
• Status: Active Grant

• Current Assignee: LG Electronics, Inc. (LG Corporation)
• Original Assignee: LG Electronics, Inc. (LG Corporation)
• Inventors: KIM, Hyunsoo, KIM, Geonwoo, ROH, Chulgi
• Granted Patent: US 10,935,017 B2
• Time in Patent Office: Days
• CPC Class Codes: F04B 35/04 the means being electric
• CPC Class Codes: F04B 35/045 using solenoids
• CPC Class Codes: F04B 39/0055 with a special shape of fluid passage, e.g. bends, throttles, diameter changes, pipes
• CPC Class Codes: F04B 39/08 Actuation of distribution members
• CPC Class Codes: F04B 39/121 Casings
• CPC Class Codes: F04B 39/125 Cylinder heads
• CPC Class Codes: F04B 39/14 Provisions for readily assembling or disassembling

Abstract

A linear compressor includes a shell, a frame in the shell, a cylinder defining a compression space, a piston in the cylinder, a motor assembly that drives the piston, a discharge cover unit defining a discharge space that receives refrigerant from the compression space, a discharge valve that selectively opens and closes the compression space, and a valve spring assembly that provides elastic force that causes the discharge valve to contact a front surface of the cylinder. The discharge cover unit includes a cover housing, the cover housing that couples the frame, a dividing sleeve that extends from an inside of the cover housing in a longitudinal direction of the shell and that divides the discharge space into discharge chambers, and a discharge cover that inserts into the inside of the cover housing and that contacts an end portion of the dividing sleeve.

Claims

1. A linear compressor comprising:

a shell;

a frame located inside of the shell, the frame comprising a frame head and a frame body that extends from a center of a rear surface of the frame head in a longitudinal direction of the shell;

a cylinder located inside of the frame body and configured to insert to the frame body through the frame head, the cylinder defining a compression space in a front end portion of the cylinder;

a piston located inside of the cylinder and configured to move relative to the cylinder;

a motor assembly configured to drive the piston to move in an axial direction of the cylinder to compress refrigerant in the compression space;

a discharge cover unit that is configured to couple to a front surface of the frame and that defines a discharge space configured to receive refrigerant discharged from the compression space;

a discharge valve located at a front surface the cylinder and configured to selectively open and close the compression space; and

a valve spring assembly configured to insert into the discharge cover unit and configured to provide elastic force that causes the discharge valve to contact the front surface of the cylinder,

wherein the discharge cover unit includes;

a cover housing that defines the discharge space, the cover housing having a rear surface configured to couple to a front surface of the frame head,

a dividing sleeve that extends from an inside of the cover housing in the longitudinal direction of the shell and that divides the discharge space into a plurality of discharge chambers, and

a discharge cover configured to insert into the inside of the cover housing and configured to contact an end portion of the dividing sleeve.

2. The linear compressor according to claim 1, wherein the cover housing defines an opening at a rear surface of the cover housing, the rear surface of the cover housing defining the discharge space at the inside of the cover housing, and

wherein the discharge cover is configured to cover the opening defined at the rear surface of the cover housing.

3. The linear compressor according to claim 1, wherein the cover housing includes:

a chamber portion having a front portion that is closed and a rear portion that is opened, the chamber portion extending in the longitudinal direction of the shell and defining the discharge space; and

a flange portion that is bent from a rear end of the chamber portion and that is configured to contact the front surface of the frame head, and

wherein the dividing sleeve extends from a rear surface of the front portion of the chamber portion toward the rear portion of the chamber portion.

4. The linear compressor according to claim 3, wherein the dividing sleeve has a cylindrical shape, and

wherein an outer diameter of the dividing sleeve is less than an inner diameter of the chamber portion.

5. The linear compressor according to claim 4, wherein the plurality of discharge chambers comprise an inner chamber located at an inner side of the dividing sleeve and an outer chamber located at an outer side of the dividing sleeve, and

wherein the dividing sleeve defines a guide groove that is located at an inner circumferential surface of the dividing sleeve and that is configured to guide refrigerant from the inner chamber to the outer chamber.

6. The linear compressor according to claim 5, wherein the guide groove includes:

a first guide groove that extends from the inner circumferential surface of the dividing sleeve in a longitudinal direction of the dividing sleeve; and

a second guide groove that extends in a circumferential direction of the dividing sleeve and that is connected to the first guide groove.

7. The linear compressor according to claim 6, further comprising a communication groove that is recessed from the end portion of the dividing sleeve and that extends to the second guide groove,

wherein the discharge cover is configured to discharge refrigerant to the inner chamber, and

wherein the first guide groove and the second guide groove are configured to guide refrigerant from the inner chamber to the outer chamber through the communication groove.

8. The linear compressor according to claim 7, wherein the communication groove is spaced apart from the first guide groove in the circumferential direction of the dividing sleeve.

9. The linear compressor according to claim 3, further comprising a cover pipe that is configured to couple to the chamber portion and that is configured to discharge refrigerant from the discharge space to an outside of the cover housing.

10. The linear compressor according to claim 9, wherein the chamber portion defines a recessed portion that is recessed from the front portion of the chamber portion and that allows the cover pipe to avoid interference with the chamber portion.

11. The linear compressor according to claim 3, wherein the cover housing further includes a support device fixing portion that extends forward from a front surface of the chamber portion in the longitudinal direction of the shell and that defines a fastening groove at an outer circumferential surface of the support device portion, and

wherein the outer circumferential surface of the support device fixing portion is configured to connect to an inner circumferential surface of the shell based on insertion of a support device into the fastening groove.

12. The linear compressor according to claim 11, wherein the support device includes a pair of damping units, each damping unit having a first end portion configured to connect to the outer circumferential surface of the support device fixing portion and a second end portion configured to connect to the inner circumferential surface of the shell,

wherein each damping unit includes:

a support leg,

a cushion pad configured to be positioned between an upper-end portion of the support leg and the support device fixing portion,

an elastic member having a first end portion supported by a lower end portion of the support leg, and

a shell sheet coupled to a second end portion of the elastic member.

13. The linear compressor according to claim 12, wherein the support leg includes:

a leg main body that extends toward the inner circumferential surface of the shell by a predetermined length;

a head support portion that is located at an upper-end portion or the leg main body, that has a round shape, and that is configured to contact the outer circumferential surface of the support device fixing portion; and

a fastening protrusion that protrudes from a center of the head support portion and that is configured to insert into the fastening groove of the support device fixing portion through the cushion pad.

14. The linear compressor according to claim 11, wherein an outer diameter of the chamber portion is less than an outer diameter of the flange portion and greater than an outer diameter of the support device fixing portion.

15. The linear compressor according to claim 1, wherein the cover housing is manufactured by aluminum die-cast, and

wherein the discharge cover is made of a plastic material.

16. The linear compressor according to claim 3, wherein the discharge cover includes:

a cover flange configured to insert into an inner circumferential surface of the rear portion of the chamber portion;

a seat portion that is bent from an inner edge of the cover flange and that is configured to seat the valve spring assembly; and

a cover main body that extends from a front surface of the i seat portion and that defines an accommodation portion configured to receive refrigerant that has passed through the discharge valve.

17. The linear compressor according to claim 16, wherein the front surface of the seat portion is configured to contact the end portion of the dividing sleeve, and

wherein at least a portion of the cover main body is configured to insert into the dividing sleeve.

18. The linear compressor according to claim 12, wherein the fastening groove comprises a pair of fastening grooves that are arranged at the outer circumferential surface of the support device fixing portion and that are spaced apart from each other by a predetermined angle about a center axis of the support device fixing portion.

19. The linear compressor according to claim 18, wherein the predetermined angle about the center axis of the support device fixing portion is between 90 and 120 degrees.

20. The linear compressor according to claim 16, wherein the discharge cover further includes a bottle neck portion that extends from a rear surface of the cover main body toward the valve spring assembly and that passes through the accommodation portion in the longitudinal direction of the shell.