METHOD AND APPARATUS FOR MONITORING THE FLOW OF MIXTURES OF FLUIDS IN A PIPE

• US 20190310120A1
• Filed: 06/24/2019
• Published: 10/10/2019
• Est. Priority Date: 04/30/2013
• Status: Active Grant

• Current Assignee: EnerCorp Engineered Solutions LLC (EnerCorp Sand Solutions)
• Original Assignee: Iphase Limited
• Inventors: McCann, Dominic Patrick, Forbes, Kevin John, Hunt, Andrew
• Granted Patent: US 10,739,177 B2
• Time in Patent Office: Days
• CPC Class Codes: E21B 47/113 using electrical indications; using light radiations
• CPC Class Codes: G01F 1/58 by electromagnetic flowmeters
• CPC Class Codes: G01F 1/584 constructions of electrodes, accessories therefor
• CPC Class Codes: G01F 1/586 constructions of coils, magnetic circuits, accessories therefor G01F1/582 takes precedence; magnet; inductances; transformers; selection of materials for their magnetic properties per se H01F
• CPC Class Codes: G01F 1/588 combined constructions of electrodes, coils or magnetic circuits, accessories therefor
• CPC Class Codes: G01F 1/60 Circuits therefor
• CPC Class Codes: G01F 1/712 using auto-correlation or cross-correlation detection means
• CPC Class Codes: G01F 1/74 Devices for measuring flow of a fluid or flow of a fluent solid material in suspension in another fluid
• CPC Class Codes: G01F 15/02 Compensating or correcting for variations in pressure, density or temperature
• CPC Class Codes: G01N 27/02 by investigating impedance
• CPC Class Codes: G01N 27/226 Construction of measuring vessels; Electrodes therefor
• CPC Class Codes: G01N 33/2823 Raw oil, drilling fluid or polyphasic mixtures
• CPC Class Codes: G01P 5/18 by measuring the time taken to traverse a fixed distance
• CPC Class Codes: G01V 3/10 using induction coils
• CPC Class Codes: G01V 3/104 using several coupled or uncoupled coils G01V3/101 takes precedence

Abstract

A monitoring apparatus for monitoring a multiphase flow in a pipe, the apparatus comprising: a first monitoring module coupled to the pipe and adapted to provide first output data representing a respective concentration of one phase of a plurality of phases, or a mixture of at least two of the phases, in the multiphase flow by processing at least one first variable representing electrical permittivity of one phase or a mixture of at least two of the phases of the multiphase flow; a second monitoring module coupled to the pipe and adapted to provide second output data representing a respective concentration of one phase, or a mixture of at least two of the phases, of the plurality of phases in the multiphase flow by processing at least one second variable representing electrical conductivity of one phase or a mixture of at least two of the phases of the multiphase flow; and a third monitoring module coupled to the pipe and adapted to provide third output data representing a respective velocity of at least one phase of the plurality of phases in the multiphase flow by processing at least one third variable representing velocity of at least one of the phases. There is a further provided a monitoring method for monitoring a multiphase flow in a pipe. There is a further provided an oil well system including a plurality of oil wells, and one or more monitoring apparatus for monitoring a multiphase flow in a pipe. There is a further provided a method of operating an oil well system using a multiphase fluid flow model which is calibrated or modified based on measured parameters of the multiphase flow.

Claims

1. An oil well system including a plurality of oil wells, a plurality of collection pipelines, and a manifold, each oil well having a respective collection pipeline connected to the manifold, a common output pipeline extending from the manifold to an oil collection assembly, and monitoring apparatus coupled to a pipe for monitoring a multiphase flow in the pipe, wherein the pipe comprises one of the collection pipelines or the common output pipeline, and the monitoring apparatus is adapted to provide output data representing (a) a respective concentration of one phase of a plurality of phases, or a mixture of at least two of the phases, in the multiphase flow, (b) a respective concentration of one phase or a mixture of at least two of the phases of the multiphase flow;

and (c) a respective velocity of at least one phase of the plurality of phases in the multiphase flow, the monitoring apparatus comprising;

a) a first monitoring module coupled to the pipe and adapted to transmit a varying electrical field into the multiphase flow and to receive a resultant first varying electrical field from the multiphase flow to provide first output data representing a respective concentration of one phase of a plurality of phases, or a mixture of at least two of the phases, in the multiphase flow by processing at least one first variable representing electrical permittivity of one phase or a mixture of at least two of the phases of the multiphase flow;

b) a second monitoring module coupled to the pipe and adapted to transmit a varying magnetic field into the multiphase flow and to receive a resultant secondary varying magnetic field from the multiphase flow to provide second output data representing a respective concentration of one phase, or a mixture of at least two of the phases, of the plurality of phases in the multiphase flow by processing at least one second variable representing electrical conductivity of one phase or a mixture of at least two of the phases of the multiphase flow; and

c) a third monitoring module coupled to the pipe and adapted to transmit a further varying magnetic field into the multiphase flow and to receive a resultant further varying electrical field from the multiphase flow to provide third output data representing a respective velocity of at least one phase of the plurality of phases in the multiphase flow by processing at least one third variable representing velocity of at least one of the phases,

wherein the first monitoring module is adapted to provide the first output data in a form representing the concentration of at least one or each of the phases, the second monitoring module is adapted to provide the second output data in a form representing the concentration of at least one or each of the phases and the third monitoring module is adapted to provide the third output data in a form representing the velocity of at least an aqueous phase or each of the phases, to provide the first, second and third output data in a form representing the concentration, density and velocity of each of the phases,

wherein each of the first, second and third monitoring modules is adapted respectively to provide the first, second or third output data in a form representing the respective first, second or third variable across plural cells of a cellular grid extending across at least a portion of a cross-sectional area of the interior of the pipe,

a control system including a multiphase fluid flow model, and

a data connection between the or each monitoring apparatus and the control system to enable the output data to be input to the multiphase fluid flow model.

2. An oil well system according to claim 1 further comprising a display device for visually displaying a sequence of images representing changes in the respective first, second and/or third variables with time.

3. An oil well system according to claim 1 further comprising a comparator for comparing an image, or mathematical representation of an image, related to at least one or each of the first, second or third output data to a stored or modelled image, or mathematical representation of a stored or modelled image.

4. An oil well system according to claim 3 further comprising a classifier for classifying the multiphase flow in the pipe into one of a plurality of flow modes in response to an output of the comparator.

5. An oil well system according to claim 3 further comprising a controller for controlling the multiphase flow in the pipe in response to an output of the comparator.

6. An oil well system according to claim 1 wherein the first, second and third monitoring modules are adapted to provide the first, second and third output data which are processed to provide the combined data in a form representing the concentration, density and velocity of each of three phases.

7. An oil well system according to claim 1 wherein at least one, or each, of the first, second and third monitoring modules is physically separated from an interior of the pipe to prevent contact between the multiphase flow and the respective monitoring module.

8. An oil well system according to claim 1 wherein the first, second and/or third monitoring modules are located at an electrically insulating portion of the pipe.

9. An oil well system according to claim 8 wherein the electrically insulating portion of the pipe is an insert in a length of electrically conducting pipe.

10. An oil well system according to claim 1 wherein the first monitoring module comprises a first transmitter system adapted to transmit electromagnetic signals of a first type, a first receiver system adapted to receive electromagnetic signals of the first type, the first transmitter and receiver systems comprising a plurality of electrodes located at respective angular positions around a circumference of the pipe, a first analyzer adapted to determine a first difference between the transmitted and received electromagnetic signals of the first type, and a first processor adapted to process first data representing the first difference to provide first output data representing a respective concentration of one phase, or a mixture of at least two of the phases, of the plurality of phases in the multiphase flow, the processing including the at least one first variable representing electrical permittivity of one phase or the mixture of at least two of the phases.

11. An oil well system according to claim 10 further comprising a first control system adapted to control the operation of the electrodes whereby the electrodes are intermittently energized to act as a sequence of transmitter and receiver pairs to provide a sequence of electromagnetic signals between the transmitters and receivers across different regions of the cross-sectional area of the pipe.

12. An oil well system according to claim 11 wherein the first control system is adapted to control the operation of the electrodes whereby (a) successive electromagnetic signals have different electrodes acting as transmitters and for each transmitter the remaining electrodes act as receivers, or (b) in a single monitoring cycle all of the electrodes sequentially act as a transmitter and for each transmitter at least one or all of the remaining electrodes act as receivers or (c) one or more first electrodes are configured to act as transmitters and one or more second electrodes are configured to act as receivers.

13. An oil well system according to claim 10 wherein the first transmitter and receiver systems comprise an annular array of electrodes around a circumference of the pipe.

14. An oil well system according to claim 10 wherein the first transmitter and receiver systems together comprise at least two annular arrays of electrodes around a circumference of the pipe, the at least two annular arrays being mutually separated along a flow direction of the pipe and wherein the first processor is adapted to process respective first data from the at least two arrays to provide first output data additionally representing a velocity of at least one phase, or a mixture of at least two of the phases, of the plurality of phases in the multiphase flow.

15. An oil well system according to claim 1 wherein the second monitoring module comprises a second transmitter system adapted to transmit magnetic field signals of a second type, a second receiver system adapted to receive the magnetic field signals of the second type, the second transmitter and receiver systems comprising a plurality of coils located at respective angular positions around the circumference of the pipe, a second analyzer adapted to determine a second difference between the transmitted and received magnetic field signals of the second type, and a second processor adapted to process second data representing the second difference to provide second output data representing a respective concentration of phase, or a mixture of at least two of the phases, of the plurality of phases in the multiphase flow, the processing including the at least one second variable representing electrical conductivity of one phase or a mixture of at least two of the phases.

16. An oil well system according to claim 15 further comprising a second control system adapted to control the operation of the coils whereby the coils are intermittently energized to act as a sequence of transmitter and receiver pairs to provide a sequence of magnetic field signals between the transmitters and receivers across different regions of the cross-sectional area of the pipe.

17. An oil well system according to claim 16 wherein the second control system is adapted to control the operation of the coils whereby (a) successive magnetic field signals have different transmitters and for each transmitter the remaining coils act as receivers or (b) in a single monitoring cycle all of the coils sequentially act as a transmitter and for each transmitter at least one or all of the remaining coils act as receivers or (c) one or more first coils are configured to act as transmitters and one or more second coils are configured to act as receivers.

18. An oil well system according to claim 15 wherein the second transmitter and receiver systems comprise an annular array of coils around a circumference of the pipe.

19. An oil well system according to claim 15 wherein the second transmitter and receiver systems together comprise at least two annular arrays of coils around a circumference of the pipe, the at least two annular arrays being mutually separated along a flow direction of the pipe and wherein the second processor is adapted to process respective second data from the at least two arrays to provide second output data additionally representing a velocity of at least one phase of the plurality of phases in the multiphase flow.

20. An oil well system according to claim 15 wherein the first monitoring module comprises a first transmitter system adapted to transmit electromagnetic signals of a first type, a first receiver system adapted to receive electromagnetic signals of the first type, the first transmitter and receiver systems comprising a plurality of electrodes located at respective angular positions around a circumference of the pipe, a first analyzer adapted to determine a first difference between the transmitted and received electromagnetic signals of the first type, and a first processor adapted to process first data representing the first difference to provide first output data representing a respective concentration of one phase, or a mixture of at least two of the phases, of the plurality of phases in the multiphase flow, the processing including the at least one first variable representing electrical permittivity of one phase or the mixture of at least two of the phases and wherein at least one, or each, coil of the second monitoring module is connected to the first monitoring module so as also to also function as an electrode of the first monitoring module.

21. An oil well system according to claim 1 wherein the third monitoring module is adapted to provide third output data representing the velocity of an aqueous phase of the plurality of phases in the multiphase flow by processing a third variable representing velocity of the aqueous phase.

22. An oil well system according to claim 21 wherein the third monitoring module is adapted to provide third output data representing the velocity of an aqueous phase of the multiphase flow which also includes gas and oil phases.

23. An oil well system according to claim 21 wherein the third monitoring module is adapted to measure the electrical conductivity of the aqueous phase to produce the third variable representing velocity of the aqueous phase.

24. An oil well system according to claim 1 wherein the third monitoring module comprises a third transmitter system comprising at least two transmitter coils between which the pipe is located and adapted to transmit electromagnetic signals of a third type, a third receiver system comprising a plurality of receiver electrodes located at respective angular positions around the circumference of the pipe and adapted to receive electromagnetic signals of the third type, a third analyzer adapted to determine third data representing velocity from at least the received electromagnetic signals of the third type, and a third processor adapted to process the third data to provide third output data representing a respective velocity of at least one phase of the plurality of phases in the multiphase flow.

25. An oil well system according to claim 24 wherein the third analyzer and third processor are adapted to provide third output data representing a distribution of velocities at different locations across at least a portion of a cross-sectional area of the multiphase flow.

26. An oil well system according to claim 24 further comprising a third control system adapted to control the operation of the transmitter coils whereby the coils are energized with a variable electrical current to provide a varying magnetic flux across at least a portion of the cross-sectional area of the pipe.

27. An oil well system according to claim 26 wherein the third control system is adapted for controlling the operation of the receiver electrodes whereby the receiver electrodes simultaneously act as receivers to provide a plurality of electromagnetic signals between the transmitter coils and receiver electrodes across different regions of the cross-sectional area of the pipe.

28. An oil well system according to claim 24 wherein the third receiver system comprises an annular array of receiver electrodes around a circumference of the pipe.

29. An oil well system according to claim 28 wherein the first monitoring module comprises a first transmitter system adapted to transmit electromagnetic signals of a first type, a first receiver system adapted to receive electromagnetic signals of the first type, the first transmitter and receiver systems comprising a plurality of electrodes located at respective angular positions around a circumference of the pipe, a first analyzer adapted to determine a first difference between the transmitted and received electromagnetic signals of the first type, and a first processor adapted to process first data representing the first difference to provide first output data representing a respective concentration of one phase, or a mixture of at least two of the phases, of the plurality of phases in the multiphase flow, the processing including the at least one first variable representing electrical permittivity of one phase or the mixture of at least two of the phases and wherein the plurality of electrodes of the first transmitter and receiver systems and the receiver electrodes of the third receiver system are arranged in a common annular array.

30. An oil well system according to claim 29 wherein the second monitoring module comprises a second transmitter system adapted to transmit magnetic field signals of a second type, a second receiver system adapted to receive the magnetic field signals of the second type, the second transmitter and receiver systems comprising a plurality of coils located at respective angular positions around the circumference of the pipe, a second analyzer adapted to determine a second difference between the transmitted and received magnetic field signals of the second type, and a second processor adapted to process second data representing the second difference to provide second output data representing a respective concentration of phase, or a mixture of at least two of the phases, of the plurality of phases in the multiphase flow, the processing including the at least one second variable representing electrical conductivity of one phase or a mixture of at least two of the phases and wherein the plurality of coils of the second transmitter and receiver systems and the receiver electrodes of the third receiver system are arranged in a common annular array.

31. An oil well system according to claim 30 wherein the plurality of electrodes of the first transmitter and receiver systems, the plurality of coils of the second transmitter and receiver systems and the plurality of receiver electrodes of the third receiver system are arranged in a common annular array.

32. An oil well system according to claim 31 wherein the plurality of electrodes of the first transmitter and receiver systems, the plurality of coils of the second transmitter and receiver systems and the plurality of receiver electrodes of the third receiver system are provided by a common annular array of coils, the coils selectively acting as electrodes of the first transmitter and receiver systems, coils of the second transmitter and receiver systems and receiver electrodes of the third receiver system.