A PROCESS FOR PRODUCING A CATALYST COMPRISING AN INTERMETALLIC COMPOUND AND A CATALYST PRODUCED BY THE PROCESS

• US 20190314805A1
• Filed: 10/18/2017
• Published: 10/17/2019
• Est. Priority Date: 10/20/2016
• Status: Abandoned Application

• Current Assignee: BASF SE, Regents of the University of California (University of California)
• Original Assignee: BASF SE, Regents of the University of California (University of California)
• Inventors: LEIDINGER, Peter, TITLBACH, Sven, SCHUNK, Stephan A., HAAS, Andreas, ALIVISATOS, Paul, KANADY, Jacob
• Application Number:
  US16/343,245
• Publication Number:
  US 20190314805A1
• Time in Patent Office: Days
• CPC Class Codes: B01J 23/58 with alkali- or alkaline earth metals
• CPC Class Codes: B01J 23/63 with rare earths or actinides
• CPC Class Codes: B01J 23/78 with alkali- or alkaline earth metals
• CPC Class Codes: B01J 23/83 with rare earths or actinides
• CPC Class Codes: B01J 2523/23 Calcium
• CPC Class Codes: B01J 2523/828 Platinum
• CPC Class Codes: B01J 35/23 in a colloidal state
• CPC Class Codes: B01J 35/30 characterised by their physical properties
• CPC Class Codes: B01J 35/393 Metal or metal oxide crystallite size
• CPC Class Codes: B01J 37/04 Mixing B01J37/0009, B01J37/0018 take precedence
• CPC Class Codes: B01J 37/06 Washing B01J37/0009, B01J37/0018 take precedence
• CPC Class Codes: B01J 37/08 Heat treatment B01J37/0009, B01J37/0018 take precedence
• CPC Class Codes: H01M 4/00 Electrodes
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

The invention relates to a process for producing a catalyst comprising an intermetallic compound comprising following steps: (a) Dissolving a metal selected from the group consisting of Li, Na, Ca, Sr, Ba, Eu and Yb in liquid ammonia, (b) Adding nanoparticles comprising a metal selected from the group consisting of Co, Rh, Ir, Ni, Pd, Pt, Cu, Ag, Au and Ru or a halide of at least one of these metals and an inorganic salt to the solution obtained in step (a), (c) Removing the liquid ammonia, (d) Annealing the mixture of step (c) at a temperature in the range between 200° C. and the melting temperature of the intermetallic compound wherein the intermetallic compound is formed, (e) Washing the intermetallic compound achieved in step (d). The invention further relates to a catalyst obtained by the process.

Claims

1. A process for producing a catalyst comprising an intermetallic compound, the process comprising following steps:

(a) Dissolving a metal selected from the group consisting of Li, Na, Ca, Sr, Ba, Eu and Yb in liquid ammonia,

(b) Adding nanoparticles comprising a metal selected from the group consisting of Co, Rh, Ir, Ni, Pd, Pt, Cu, Ag, Au and Ru or a halide of at least one of these metals and an inorganic salt to the solution obtained in step (a),

(c) Removing the liquid ammonia,

(d) Annealing the mixture of step (c) at a temperature in the range between 200°

C. and the melting temperature of the intermetallic compound wherein the intermetallic compound is formed, and

(e) Washing the intermetallic compound achieved in step (d).

2. The process according to claim 1, wherein in step (b) a composition comprising the nanoparticles and the inorganic salt is added.

3. The process according to claim 2, wherein the nanoparticles are embedded in a matrix of the inorganic salt.

4. The process according to claim 1, wherein in step (b) a mixture comprising the halide and the inorganic salt is added.

5. The process according to claim 1, wherein the inorganic salt is selected from the group consisting of halides of alkali metals and earth alkali metals.

6. The process according to claim 1, wherein a support is added before carrying out step (c) or in step (e) to achieve a supported catalyst comprising the support and the intermetallic compound.

7. The process according to claim 1, wherein steps (a), (b) and (d) are carried out in an inert atmosphere.

8. The process according to claim 1, wherein the metal selected from the group consisting of Co, Rh, Ir, Ni, Pd, Pt, Cu, Ag, Au and Ru is platinum, silver, rhodium, iridium, palladium or gold.

9. The process according to claim 1, wherein the washing in step (e) is carried out with water or an aqueous solution of an acid.

10. A catalyst produced by the process according to claim 1, wherein the catalyst comprises a support and an intermetallic compound comprising a metal selected from the group consisting of Co, Rh, Ir, Ni, Pd, Pt, Cu, Ag, Au and Ru, and a metal selected from the group consisting of Li, Na, Ca, Sr, Ba, Eu and Yb, wherein the intermetallic compound is in the form of nanoparticles and is deposited on the surface of the support and in macropores, mesopores and micropores of the support.

11. The catalyst according to claim 10, wherein the intermetallic compound comprises Pt and Yb, Pt and Eu, Pt and Sr, Pt and Ba, Pt and Ca, or Ag and Ca.

12. The catalyst according to claim 10, wherein the support is a porous support having a BET surface of at least 4 m²/g.

13. The catalyst according to claim 10, wherein the support is a metal oxide or carbon.

14. The catalyst according to claim 10, wherein the support is selected from the group consisting of carbon black, activated carbon, graphenes and graphite.

15. The catalyst according to claim 10, wherein the intermetallic compound is Pt₅Ca or Pt₂Ca