HIGH THREAD/ YARN COUNT WOVEN TEXTILE FABRIC AND PROCESS OF PREPARATION THEREOF

• US 20190316280A1
• Filed: 02/01/2019
• Published: 10/17/2019
• Est. Priority Date: 04/14/2018
• Status: Active Grant

• Current Assignee: Ronak Rajendra Gupta
• Original Assignee: Ronak Rajendra Gupta
• Inventors: Gupta, Ronak Rajendra
• Granted Patent: US 10,815,591 B2
• Time in Patent Office: Days
• CPC Class Codes: D03D 1/0017 Woven household fabrics
• CPC Class Codes: D03D 13/004 with weave pattern being non-standard or providing special effects
• CPC Class Codes: D03D 13/008 characterised by weave density or surface weight
• CPC Class Codes: D03D 23/00 General weaving methods not special to the production of any particular woven fabric or the use of any particular loom; Weaves not provided for in any other single group

Abstract

The present disclosure provides a high thread/yarn count textile fabric and a process of preparation thereof. The textile includes a plurality of warps and a plurality of wefts, wherein warp includes a plurality of separable multi-filament yarn. Each yarn has a denier in the range of 5 to 30. The textile fabric has a total thread/yarn count in the range of 300 to 3000 thread/yarns per inch. Each of the plurality of warps comprises 250 to 3000 ends per inch. The present disclosure uses a simple and direct process to achieve good quality textile having a high thread/yarn count at low production cost.

Claims

1-11. -11. (canceled)

12. A process for preparing high thread/yarn count textile fabric having a thread/yarn count in the range of 300 to 3000 thread/yarns per inch, said process comprising the following steps:

(i) winding parallel ends of separable multi-filament yarns on a beam to form a plurality of Warp ends; and

(ii) weaving said plurality of parallel ends with at least one pick insertion on a loom to obtain a woven textile, the woven textile having a plurality of weft picks;

wherein the fabric comprises of 400 to 3000 ends per inch in the warp, wherein the warp ends are at least two times the weft picks;

wherein said loom is any one selected from the group consisting of shuttle loom, air jet loom, water jet loom, rapier loom, projectile loom, jacquard loom and dobby loom.

wherein the fabric has type of weave selected from the group consisting of plain weave, twill weave, satin weave and basket weave.

13. The process as claimed in claim 12, wherein said process further comprises a step of sizing in groups the said parallel ends with a sizing material after step 12.(i).

14. The process as claimed in claim 12, wherein said process further comprises a step of applying on the ends in the warp after step 12.(i) at least one compound selected from the group consisting of oil and anti-static agents.

15. The process as claimed in claim 12, wherein weaving said plurality of parallel ends with at least one pick insertion on a loom to obtain a woven textile, the woven textile having a plurality of weft picks comprises weaving said plurality of parallel ends with at least one pick insertion on a loom to obtain a woven textile, the woven textile having a plurality of weft picks and wherein at least one weft pick of the plurality of weft picks is selected from the group consisting of combed cotton and carded cotton.