Ultrasonic Wear Life Sensing of Ground Engaging Tools

• US 20190317052A1
• Filed: 06/28/2019
• Published: 10/17/2019
• Est. Priority Date: 02/02/2017
• Status: Active Grant

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Plouzek, John Michael
• Granted Patent: US 10,578,590 B2
• Time in Patent Office: Days
• CPC Class Codes: E02F 9/2808 Teeth
• CPC Class Codes: E02F 9/2883 Wear elements for buckets or implements in general
• CPC Class Codes: G01N 17/006 of metals
• CPC Class Codes: G01N 17/04 Corrosion probes
• CPC Class Codes: G01N 2291/011 Velocity or travel time
• CPC Class Codes: G01N 2291/0258 Structural degradation, e.g. fatigue of composites, ageing of oils
• CPC Class Codes: G01N 29/07 by measuring propagation velocity or propagation time of acoustic waves
• CPC Class Codes: G01N 29/223 Supports, positioning or alignment in fixed situation mounting transducers per se G10K11/004
• CPC Class Codes: G01N 29/2475 Embedded probes, i.e. probes incorporated in objects to be inspected
• CPC Class Codes: G01N 29/4445 Classification of defects
• CPC Class Codes: G01N 29/4454 Signal recognition, e.g. specific values or portions, signal events, signatures

Abstract

A ground engaging member that engages a work material to dig into the work material includes a member body extending from a leading end to a trailing end, the member body having an internal surface defining a cavity therein, the cavity having a concavity that faces away from the leading end along a longitudinal direction, the longitudinal direction extending from the leading end to the trailing end; and a first wear sensing body embedded in the member body between the cavity and the leading end along the longitudinal direction. The member body is fabricated from a ground engaging tool (GET) body material having a GET body material density. The first wear sensing body is fabricated from a wear sensing body material having a wear sensing body material density that is not equal to the GET body material density.

Claims

1. A ground engaging member of a ground engaging assembly for an implement of a work machine that engages a work material to dig into the work material, the ground engaging member comprising:

a member body extending from a leading end to a trailing end,

the member body having an internal surface defining a cavity therein, the cavity having a concavity that faces away from the leading end along a longitudinal direction, the longitudinal direction extending from the leading end to the trailing end,

the member body being fabricated from a ground engaging tool (GET) body material having a GET body material density; and

a first wear sensing body embedded in the member body between the cavity and the leading end along the longitudinal direction, the first wear sensing body being fabricated from a wear sensing body material having a wear sensing body material density that is not equal to the GET body material density.

2. The ground engaging member of claim 1, wherein the first wear sensing body is completely engulfed within the member body.

3. The ground engaging member of claim 1, wherein the member body has an external surface that defines a taper along the longitudinal direction, a thickness of the taper adjacent the leading end being less than a thickness of the taper adjacent the trailing end.

4. The ground engaging member of claim 1, wherein the GET body material density is greater than the wear sensing body material density.

5. The ground engaging member of claim 4, wherein the wear sensing body material is carbon.

6. The ground engaging member of claim 4, wherein the wear sensing body material is air disposed within a wear sensing cavity defined within the member body.

7. The ground engaging member of claim 1, further comprising a second wear sensing body embedded in the member body between the cavity and the first wear sensing body along the longitudinal direction, the second wear sensing body being fabricated from the wear sensing body material.

8. The ground engaging member of claim 7, wherein the second wear sensing body is located below the first wear sensing body along a transverse direction, the transverse direction being transverse to the longitudinal direction.

9. The ground engaging member of claim 1, wherein the trailing end is configured to fix the ground engaging member to the implement of the work machine, and the leading end is shaped to penetrate the work material into which the implement digs.

10. The ground engaging member of claim 1, further comprising a sensor disposed within the cavity, the sensor being configured to generate a signal that is indicative of a distance between the sensor and the first wear sensing body.

11. The ground engaging member of claim 1, wherein the ground engaging member at least partly composes one of a tooth assembly, a corner guard, an edge protector assembly, and a base edge of the implement.

12. A ground engaging assembly for an implement of a work machine that engages a work material to dig into the work material, the ground engaging assembly comprising:

a plurality of member bodies, each member body of the plurality of member bodies extending from a leading end to a trailing end,

each member body having an internal surface defining a cavity therein, the cavity having a concavity that faces away from the leading end along a longitudinal direction, the longitudinal direction extending from the leading end to the trailing end,

each member body being fabricated from a ground engaging tool (GET) body material having a GET body material density; and

a first wear sensing body embedded in each member body between the cavity and the leading end along the longitudinal direction, the first wear sensing body being fabricated from a wear sensing body material having a wear sensing body material density that is not equal to the GET body material density.

13. The ground engaging assembly of claim 12, wherein a first member body of the plurality of member bodies at least partly composes one of a tooth assembly, a corner guard, an edge protector assembly, and a base edge of the implement.

14. The ground engaging assembly of claim 12, wherein a first member body of the plurality of member bodies at least partly composes a tooth assembly of the implement, and

a second member body of the plurality of member bodies at least partly composes one of a corner guard, an edge protector assembly, and a base edge of the implement.

15. The ground engaging assembly of claim 12, wherein the trailing end is configured to fix the ground engaging member to the implement of the work machine, and the leading end is shaped to penetrate the work material into which the implement digs.

16. The ground engaging assembly of claim 12, further comprising a plurality of sensors, each sensor of the plurality of sensors being disposed with the cavity of a corresponding member body of the plurality of member bodies, each sensor being configured to generate a signal that is indicative of a distance to the first wear sensing body of the corresponding member body.

17. The ground engaging assembly of claim 12, wherein the GET body material density is greater than the wear sensing body material density.

18. An implement of a work machine that engages a work material to dig into the work material, the implement comprising:

a plurality of member bodies, each member body of the plurality of member bodies extending from a leading end to a trailing end,

each member body having an internal surface defining a cavity therein, the cavity having a concavity that faces away from the leading end along a longitudinal direction, the longitudinal direction extending from the leading end to the trailing end,

each member body being fabricated from a ground engaging tool (GET) body material having a GET body material density; and

a first wear sensing body embedded in each member body between the cavity and the leading end along the longitudinal direction, the first wear sensing body being fabricated from a wear sensing body material having a wear sensing body material density that is not equal to the GET body material density.

19. The implement of claim 18, wherein the implement is one of an excavator bucket and a loader bucket.

20. The implement of claim 18, wherein a first member body of the plurality of member bodies at least partly composes one of a tooth assembly, a corner guard, an edge protector assembly, and a base edge of the implement.