OPTICAL PROJECTOR DEVICE

• US 20190317333A1
• Filed: 06/27/2018
• Published: 10/17/2019
• Est. Priority Date: 04/12/2018
• Status: Active Grant

• Current Assignee: Triple Win Technology(Shenzhen Company Limited (Hon Hai Precision Industry Co., Ltd.)
• Original Assignee: Hon Hai Precision Industry Co., Ltd., Triple Win Technology(Shenzhen Company Limited (Hon Hai Precision Industry Co., Ltd.)
• Inventors: LI, JING-WEI, CHEN, SHIN-WEN, DING, SHENG-JIE, SONG, JIAN-CHAO
• Granted Patent: US 10,663,744 B2
• Time in Patent Office: Days
• CPC Class Codes: G02B 27/0916 Adapting the beam shape of a semiconductor light source such as a laser diode or an LED, e.g. for efficiently coupling into optical fibers coupling into light guides using intermediate optical elements G02B6/4204; details of lighting devices in general F21V; semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission H01L33/00
• CPC Class Codes: G02B 27/0944 Diffractive optical elements, e.g. gratings, holograms gratings per se G02B5/18; holograms used as optical elements per se G02B5/32
• CPC Class Codes: G02B 27/0988 Diaphragms, spatial filters, masks for removing or filtering a part of the beam
• CPC Class Codes: G02B 27/18 for optical projection, e.g. combination of mirror and condenser and objective photographic, cine and overhead projectors G03B21/00; photographic projection printing G03B27/32; photolithographic projectors G03F7/20; projection television H04N5/74; colour projection television H04N9/31
• CPC Class Codes: G02B 27/20 for imaging minute objects, e.g. light-pointer
• CPC Class Codes: G02B 27/30 Collimators
• CPC Class Codes: G02B 27/4233 having a diffractive element [DOE] contributing to a non-imaging application diffusers having a diffractive element G02B5/0252; filters having a diffractive element G02B5/203; systems for controlling the direction of light having diffractive elements G02B26/0808; scanning systems having diffractive elements G02B26/106; beam shaping systems using diffractive optical elements G02B27/0944; beam splitting or combining systems operating by diffraction G02B27/1086
• CPC Class Codes: G02B 7/021 for more than one lens
• CPC Class Codes: G02B 7/028 with means for compensating for changes in temperature or for controlling the temperature; thermal stabilisation
• CPC Class Codes: G06V 40/166 using acquisition arrangements
• CPC Class Codes: G06V 40/172 Classification, e.g. identification

Abstract

A optical projector device less vulnerable to deformation of projected light by generated heat includes a printed circuit board, a light source, and an optical module. The heat-generating light source emits a laser beam, the optical module being mounted on the printed circuit board and surrounding the light source. The optical module comprises a lens holder, a collimating optical element received in the lens holder, and a diffractive optical element away from the light source. The lens holder comprises an outer lens holder and an inner lens holder fixed in the outer lens holder, and the diffractive optical element is received in the inner lens holder, this arrangement enables the dissipation of any heat-expansion force away from these elements.

Claims

1. An optical projector device comprising:

a printed circuit board;

a light source mounted on the printed circuit board and configured to emit laser beam; and

an optical module mounted on the printed circuit board and surrounding the light source;

wherein the optical module comprises a lens holder, a collimating optical element being received in the lens holder, and a diffractive optical element disposed at one side of the collimating optical element away from the light source;

wherein the lens holder comprises an outer lens holder and an inner lens holder located inside the outer lens holder, and the diffractive optical element received in the inner lens holder.

2. The optical projector device of claim 1, wherein thermal expansion coefficient of the inner lens holder is smaller than thermal expansion coefficient of the outer lens holder.

3. The optical projector device of claim 1, wherein the printed circuit board comprises a main portion and an extending portion connecting with the main portion, the outer lens holder is mounted on the main portion.

4. The optical projector device of claim 1, wherein the light source is a vertical cavity surface emitting laser chip.

5. The optical projector device of claim 1, wherein the outer lens holder comprises a flat plate, a first side wall and a second side wall, the flat plate comprises a top surface and a bottom surface opposite to the top surface, the first side wall protrudes away from side edges of portion the top surface, the second side wall protrudes away from side edges of bottom surface;

the first side wall and the flat plate together form a receiving portion, the second side wall and the flat plate together form a receiving space, and the light source locates inside the receiving space

6. The optical projector device of claim 5, wherein the outer lens holder further defines a number of cutouts at top end of the inner surface, and the cutouts uniformly distribute at the inner surface, extending direction of the cutouts is parallel to a central axis of the outer lens holder.

7. The optical projector device of claim 6, wherein each cutout has an angle, and the angle is 90 degree.

8. The optical projector device of claim 7, wherein the diffractive optical element is substantially square, and four angles of the diffractive optical element are disposed in the cutouts.

9. The optical projector device of claim 1, wherein the outer lens holder comprises a conducting wire, the conducting wire is buried in the side wall of the outer lens holder, and the two opposite ends of the conducting wire are exposed two opposite ends of the outer lens module.

10. The optical projector device of claim 9, wherein opposite two ends of the conducting wire are connected a first conducting pad and a second conducting pad, the conducting wire is electrically connected to the printed circuit board via the first conducting pad.

11. The optical projector device of claim 10, wherein the optical module further includes a conducting film, the conducting film is formed on a surface of the diffractive optical element away from the light source, the conducting film is electrically connected to the printed circuit board via the second connecting pad and the conducting wire.

12. The optical projector device of claim 5, wherein the inner surface of the receiving portion exposes portion of the flat plate to form a bearing portion, the inner lens holder is fixed on the bearing portion.

13. The optical projector device of claim 1, wherein the optical module further comprises a filter disposed between the collimating optical element and the diffractive optical element.

14. The optical projector device of claim 1, wherein the printed circuit board is a flexible circuit board or a rigid-flexible board.

15. The optical projector device of claim 1, wherein a little gap is formed between outer surface of the inner lens holder and inner surface of the outer lens holder, and an adhesive layer is located in the litter gap and configured to fix the inner lens holder and the outer lens holder.