MOTOR DRIVING CIRCUIT, MOTOR DRIVING METHOD AND MOTOR DEVICE USING THE SAME

• US 20190319560A1
• Filed: 04/16/2019
• Published: 10/17/2019
• Est. Priority Date: 04/17/2018
• Status: Abandoned Application

• Current Assignee: Johnson Electric International AG (Johnson Electric Holdings Limited)
• Original Assignee: Johnson Electric International AG (Johnson Electric Holdings Limited)
• Inventors: SHI, Jingxin, LI, Yonggang
• Application Number:
  US16/386,209
• Publication Number:
  US 20190319560A1
• Time in Patent Office: Days
• CPC Class Codes: H02P 1/04 Means for controlling progress of starting sequence in dependence upon time or upon current, speed, or other motor parameter
• CPC Class Codes: H02P 2203/03 Determination of the rotor position, e.g. initial rotor position, during standstill or low speed operation
• CPC Class Codes: H02P 6/08 Arrangements for controlling the speed or torque of a single motor H02P6/10, H02P6/28 take precedence
• CPC Class Codes: H02P 6/10 Arrangements for controlling torque ripple, e.g. providing reduced torque ripple
• CPC Class Codes: H02P 6/16 Circuit arrangements for detecting position
• CPC Class Codes: H02P 6/17 and for generating speed information
• CPC Class Codes: H02P 6/20 Arrangements for starting H02P6/08 takes precedence
• CPC Class Codes: H02P 6/21 Open loop start

Abstract

A motor driving circuit for driving a brushless motor with a sine wave driving mode in a continuous running phase is provided. The motor driving circuit includes a rotor position identifying module configured to identify a sector k in which a rotor of the brushless motor is currently located and an initial electrical angle θ_k of the sector k, a speed calculation module configured to obtain an expected ω_k of the rotor in the sector k by calculating the average speed of one or more sectors previous to the sector k; and a calculation/control module configured to determine a real-time electrical angle θ, determine a real-time equivalent voltage, and obtain a corresponding pulse modulation driving signal.

Claims

1. A motor driving circuit for driving a brushless motor with a sine wave driving mode in a continuous running phase, the brushless motor comprising a stator with a plurality of windings, a rotor and a plurality of position sensors configured to output different magnetic pole detection signals according to positions of the rotor, the positions of the rotor relative to the stator in the circumferential direction being divided into a plurality of sectors, the motor driving circuit comprising:

a rotor position identifying module configured to identify a sector k in which the rotor is currently located in and an initial electrical angle θ

_k corresponding uniquely to the sector k;

a speed calculation module configured to obtain an expected ω

_k of the rotor in the sector k by calculating the average speed of one or more sectors previous to the sector k; and

a calculation/control module configured to;

     1) determine a real-time electrical angle θ

of the rotor in the current sector based on the expected ω

_k and the initial electrical angle θ

_k;

     2) determine a real-time equivalent voltage to be output to the windings according to a predetermined modulation strategy for sinusoidal modulated output voltage and the real-time electrical angle θ

; and

     3) obtain a corresponding pulse modulation driving signal according to the determined real-time equivalent voltage.

2. The motor driving circuit of claim 1, wherein the real-time electrical angle θ

of the rotor 61 in the sector k can be determined by the following formula;

θ

=θ

_k+ω

_k*(t−

t_k), where t is any time instant when the rotor in the sector k, t_k is the time instant of the rotor enters the sector k (k=1, 2, . . .

     6), and θ

_k is the initial electrical angle of the sector k.

3. The motor driving circuit of claim 1, further comprising a sampling/filtering module coupled to the speed calculation module, the rotor position identifying module and the calculation/control module, and configured to sample and filter magnetic pole detection signals.

4. A motor device comprising a brushless motor, an inverter, a plurality of position sensors, and a motor driving circuit of claim 1, wherein the inverter is connected between the brushless motor and the motor driving circuit, and the pulse modulation driving signal obtained by the calculation/control module of the motor driving circuit is used to drive the inverter to output a corresponding equivalent voltage loaded onto the brushless motor.

5. The motor device of claim 4, wherein the brushless motor is a three-phase brushless DC motor.

6. The motor device of claim 5, wherein the plurality of position sensors comprises three position sensors, the motor driving circuit further comprises a sampling/filter module coupled to the speed calculation module, the rotor position identifying module and the calculation/control module, and configured to sample and filter magnetic pole detection signals outputted by the position sensors, the brushless motor works sequentially in a starting phase with a square wave driving mode and the continuous running phase driven by the motor driving circuit with a sine wave driving mode.

7. The motor device of claim 6, wherein the brushless motor runs at least six complete electrical cycles or the rotor is rotated through at least one complete revolution in the starting phase with the square wave driving mode.

8. A motor driving method for driving a brushless motor, comprising:

identifying the current sector, in which a rotor of the brushless motor is located, and the initial electrical angle θ

_k corresponding to the current sector, according to magnetic pole detection signals;

obtaining an expected θ

_k of the rotor in the current sector by calculating the average speed of one or more sectors previous to the current sector;

determining a real-time electrical angle θ

of the rotor in the current sector based on the expected to_k and the initial electrical angle θ

_k ;

determining a modulation strategy for sinusoidal modulated output voltage;

determining a real-time equivalent voltage according to the modulation strategy and obtaining a corresponding pulse modulation driving signal according to the determined real-time equivalent voltage.

9. The motor driving method of claim 8, wherein the method returns to the step of identifying the current sector and the initial electrical angle θ

_k corresponding to the current sector.

10. The motor driving method of claim 9, wherein the real-time electrical angle θ

is determined using the following formula;

θ

=θ

_k+ω

_k*(t−

t_k).

11. The motor driving method of claim 8, further comprising starting the brushless motor with a square wave driving mode before the step of identifying the current sector and the initial electrical angle θ

_k corresponding to the current sector.