ASSISTED DRIVE FOR SURFACE CLEANING DEVICES

• US 20190320865A1
• Filed: 04/23/2019
• Published: 10/24/2019
• Est. Priority Date: 04/23/2018
• Status: Active Grant

• Current Assignee: SharkNinja Operating LLC (JS Global Lifestyle Company Limited)
• Original Assignee: SharkNinja Operating LLC (JS Global Lifestyle Company Limited)
• Inventors: BROWN, Andre D., CLARE, David S., SARDAR, Nicholas, PINCHES, Christopher P., JAMES, Samuel Emrys, DOUGLAS, Michael James, CROGGON, Hugh J., THORNE, Jason B.
• Granted Patent: US 11,039,722 B2
• Time in Patent Office: Days
• CPC Class Codes: A47L 5/30 with driven dust-loosening tools, e.g. rotating brushes
• CPC Class Codes: A47L 9/2821 Pressure, vacuum level or airflow
• CPC Class Codes: A47L 9/2842 Suction motors or blowers
• CPC Class Codes: A47L 9/2852 Elements for displacement of the vacuum cleaner or the accessories therefor, e.g. wheels, casters or nozzles
• CPC Class Codes: A47L 9/2857 User input or output elements for control, e.g. buttons, switches or displays

Abstract

In general, the present disclosure is directed to a force-sensing arrangement for use in surface cleaning devices, such as a vacuum device, that allows a user-supplied force to be translated into a command signal to cause the surface cleaning device to accelerate forward, reverse or to veer/turn in a desired direction. In an embodiment, the surface cleaning device includes a nozzle, wheels, motor(s) to drive the wheels, and an upright handle portion. The surface cleaning device includes a force-sensing arrangement with load cells coupled at a position where user force is transferred from the upright portion to the nozzle. The force-sensing arrangement detects the user supplying a relatively small amount of force and translates the same into measurement signals. A controller coupled to the load cells utilizes the measurement signals to determine or “infer” a desired direction of travel.

Claims

1. A surface cleaning device comprising:

a base including a nozzle to receive dirt and debris;

an upright portion coupled to the base including a handle to be gripped by a user;

a force sensor arrangement including at least first and second load cells coupled to the base, the first and second load cells to receive user input during operation of the surface cleaning device and output first and second measurement signals, respectively; and

a controller to identify a force applied by the user based on the first and second measurement signals, the controller further to determine a target direction of travel for the surface cleaning device based on the identified force.

2. The surface cleaning device of claim 1, further comprising:

at least first and second wheels;

at least one motor to drive the first and second wheels; and

wherein, in response to the controller identifying the target direction, the controller is further configured to send a control signal to the at least one motor to cause the first and/or second wheel to rotate such that the surface cleaning device pivots or turns towards the determine target direction.

3. The surface cleaning device of claim 1, further comprising:

at least first and second brushrolls;

at least one motor for driving the first and second brushrolls; and

wherein, in response to the controller identifying the target direction, the controller is further configured to send a control signal to the at least one motor to drive the first and/or second brushroll and cause the surface cleaning device to move towards the determine target direction based on friction between the first and/or second brushroll and a surface to be cleaned.

4. The surface cleaning device of claim 3, wherein the first and second brushrolls are disposed substantially coaxial with each other.

5. The surface cleaning device of claim 3, wherein the control signal causes the at least one motor to drive the first brushroll at a higher rotational speed relative to the rotational speed of the second brushroll.

6. The surface cleaning device of claim 1, wherein the first and second load cells have a predefined amount of force applied thereto while in a neutral state, and wherein the controller identifies force applied by the user based on the first or second measurement signal indicating a measured force above the predefined amount of force, and the other of the first and second measurement signals indicating a measured force value below the predefined amount of force.

7. The surface cleaning device of claim 6, wherein the first and second load cells include a spring-loaded sliding engagement member to supply the predefined force.

8. The surface cleaning device of claim 1, wherein the base includes swivel axles that couple to and transfer force from the user operating the surface cleaning device via the handle to the first and second load cells for measurement purposes.

9. The surface cleaning device of claim 1, wherein the controller is further configured to detect a force applied by the user to move the surface cleaning device in a forward or reverse direction based on the first and second measurement signals.

10. The surface cleaning device of claim 1, wherein the upright portion is removably coupled to the base such that the user can decouple the upright portion from the base.

11. The surface cleaning device of claim 1, wherein in response to the upright portion being decoupled from the base, the controller causes the surface cleaning device to transition to an autonomous cleaning mode.

12. The surface cleaning device of claim 1, wherein the base and/or cover proximate the base obscures the first and second load cells from view of the user.

13. The surface cleaning device of claim 1, wherein a force sensing axis of the first and second load cells extend substantially parallel relative to each other and substantially parallel with a surface to be cleaned.

14. A surface cleaning device comprising:

a swivel base including a nozzle configured to receive dirt and debris, the swivel base having first and second projections extending therefrom that extend substantially parallel relative to each other;

an upright portion coupled to the swivel base, the upright portion including a handle to be gripped by a user; and

a force sensor arrangement including at least first and second load cells, each of the first and second load cells having an opening to receive the first or second projection, and a sensor to output a force measurement value representative of an amount of force applied by the first or second projection to the sensor in response to the user applying force to the handle.

15. The surface cleaning device of claim 14, wherein each of the first and second load cells are configured to supply a substantially constant amount of force in a neutral state to each associated sensor via a spring-loaded sliding member that presses against an associated projection.

16. The surface cleaning device of claim 14, further comprising a controller to identify force applied by a user based on the output of the first and second load cells, the controller configured to generate a control signal to change a direction of travel for the surface cleaning device.

17. The surface cleaning device of claim 16, further comprising:

at least first and second wheels for moving the surface cleaning device on a surface to be cleaned;

a nozzle coupled to the first and second wheels and including at least first and second brushrolls to draw dirt and debris into a dirty air inlet;

at least one motor to drive the first and second wheels and/or the first and second brushrolls; and

wherein, in response to the controller identifying force, the controller further determines a target direction and sends a control signal to the at least one motor to cause the first and second wheel to rotate at different speeds relative to each other, and/or sends a control signal to the at least one motor to cause the first and second brushrolls to rotate at different speeds relative to each other such that the surface cleaning device travels towards the target direction based on friction between the brushrolls and the surface to be cleaned.

18. The surface cleaning device of claim 17, wherein the controller is further configured to cause the at least one motor to accelerate the surface cleaning device forward or backward.

19. The surface cleaning device of claim 17, wherein the controller is further configured to cause the at least one motor to accelerate the surface cleaning device forward or backward at a rate proportional to a magnitude of the force measurement values received from the first and second load cells.

20. The surface cleaning device of claim 17, wherein the control signal causes the at least one motor to drive the first brushroll at a higher rotational speed relative to the rotational speed of the second brushroll to cause the surface cleaning device to pivot or turn towards the target direction.