LIQUID DISCHARGE APPARATUS AND CARTRIDGE

• US 20190322105A1
• Filed: 05/06/2019
• Published: 10/24/2019
• Est. Priority Date: 03/31/2017
• Status: Active Grant

• Current Assignee: Brother Kogyo Kabushiki Kaisha (Brother Industries Limited)
• Original Assignee: Brother Kogyo Kabushiki Kaisha (Brother Industries Limited)
• Inventors: OGAWA, Mikio, UEDA, Toshiro
• Granted Patent: US 10,864,743 B2
• Time in Patent Office: Days
• CPC Class Codes: B41J 2/17509 Whilst mounted in the printer
• CPC Class Codes: B41J 2/17513 Inner structure
• CPC Class Codes: B41J 2/1752 Mounting within the printer
• CPC Class Codes: B41J 2/17523 Ink connection
• CPC Class Codes: B41J 2/17546 electronically
• CPC Class Codes: B41J 2/17553 Outer structure
• CPC Class Codes: B41J 2/17566 Ink level or ink residue control
• CPC Class Codes: B41J 2002/17569 based on the amount printed or to be printed
• CPC Class Codes: B41J 2002/17573 using optical means for ink level indication
• CPC Class Codes: B41J 2002/17576 using a floater for ink level indication
• CPC Class Codes: B41J 29/13 Cases or covers
• CPC Class Codes: B41J 29/38 Drives, motors, controls or automatic cut-off devices for the entire printing mechanism

Abstract

A liquid discharge apparatus includes a case receiving a cartridge having a first chamber, a tank having a second chamber, a head, and a controller to: calculate outflow amount Qa flowed from the second chamber for a time period Δt based on discharge amount Dh; calculate outflow amount Qc flowed from the first chamber toward the second chamber for the time period Δt based on the outflow amount Qa and flow path resistances; read liquid amounts Vc and Vs of the first and second chambers from a memory; subtract the outflow amount Qc from the read liquid amount Vc to calculate new liquid amount Vc; subtract the outflow amount Qa from the read liquid amount Vs and add the outflow amount Qc to calculate new liquid amount Vs; and store the calculated liquid amounts Vc and Vs in the memory.

Claims

1. A liquid discharge apparatus comprising:

an installation case configured to receive a cartridge, the cartridge including;

a first liquid chamber storing a liquid;

a first flow path, one end of the first flow path communicated with the first liquid chamber, the other end of the first flow path communicated with the outside; and

a second flow path, one end of the second flow path communicated with the first liquid chamber, the other end of the second flow path being configured to communicate with the outside;

a tank including;

a second liquid chamber;

a third flow path, one end of the third flow path communicated with the outside, the other end of the third flow path communicated with the second liquid chamber, at least one of the first flow path and the third flow path configured to communicate with the first liquid chamber and the second liquid chamber;

a fourth flow path, one end of the fourth flow path being below the other end of the third flow path and communicated with the second liquid chamber; and

a fifth flow path, one end of the fifth flow path communicated with the second liquid chamber, the other end of the fifth flow path communicated with the outside;

a head communicated with the other end of the fourth flow path;

an apparatus memory storing a liquid amount Vc and a liquid amount Vs, the liquid amount Vc indicating amount of liquid stored in the first liquid chamber, the liquid amount Vs indicating amount of the liquid stored in the second liquid chamber; and

a controller configured to;

receive a discharge instruction to discharge a liquid;

based on the received discharge instruction, discharge the liquid through the head;

determine a discharge amount Dh of the liquid indicated in the discharge instruction;

based on the determined discharge amount Dh, calculate an outflow amount Qa indicating amount of the liquid flowed out from the fourth flow path toward the head for a time period Δ

t during which the liquid is discharged through the head;

based on the calculated outflow amount Qa calculate an outflow amount Qc indicating amount of the liquid flowed out from the first liquid chamber toward the second liquid chamber for the time period Δ

t;

based on the calculated outflow amount Qc and the liquid amount Vc read out from the apparatus memory

calculate a new liquid amount Vc;

based on the calculated outflow amount Qa, the liquid amount Vs read out from the apparatus memory and the calculated outflow amount Qc, calculate a new liquid amount Vs; and

update the liquid amount Vc and the liquid amount Vs stored in the apparatus memory with the calculated new liquid amount Vc and the calculated new liquid amount Vs.

2. The liquid discharge apparatus according to claim 1, wherein the controller is configured to calculate the outflow amount Qc based on a flow path resistance Rc of the second flow path, a flow path resistance Rs of the fifth flow path, and a flow path resistance Rn, the flow path resistance Rn being a resistance of at least one of the first flow path and the third flow path.

3. The liquid discharge apparatus according to claim 1, wherein the controller is configured to:

subtract the calculated outflow amount Qc from the read liquid amount Vc, so as to calculate the new liquid amount Vc; and

subtract the calculated outflow amount Qa from the read liquid amount Vs and add the calculated outflow amount Qc to the read liquid amount Vs, so as to calculate the new liquid amount Vs.

4. The liquid discharge apparatus according to claim 1, wherein the outflow amount Qc increases as the calculated outflow amount Qa and the flow path resistance Rs increase, the outflow amount Qc decreases as the flow path resistance Rc and the flow path resistance Rn increase.

5. The liquid discharge apparatus according to claim 1, further comprising an interface,

wherein the cartridge includes a cartridge memory storing a flow path resistance Rc of the second flow path, and

wherein the controller is configured to:

read out the flow path resistance Rc from the cartridge memory via the interface; and

calculate the outflow amount Qc by using the read flow path resistance Rc.

6. The liquid discharge apparatus according to claim 1,

wherein in a state where the cartridge is installed in the installation case, a part of the first liquid chamber and a part of the second liquid chamber are overlapped with each other, as seen from a horizontal direction, and

wherein the outflow amount Qc increases as a difference between a height Hc and a height Hc increases, the height Hc being a height from a reference position to a liquid level of the first liquid chamber, the height Hs being a height from the reference position to a liquid level of the second liquid chamber.

7. The liquid discharge apparatus according to claim 6, wherein the controller is configured to:

stand by from the time point at which the liquid amount Vc and the liquid amount Vs stored in the apparatus memory are updated until the time period Δ

t elapses; and

in response to the time period Δ

t being elapsed, again perform;

the calculating of the outflow amount Qa;

the calculating of the outflow amount Qc;

the calculating of the new liquid amount Vc;

the calculating of the new liquid amount Vs; and

the updating of the liquid amount Vc and the liquid amount Vs.

8. The liquid discharge apparatus according to claim 7, wherein the controller is configured to:

in response to updating the liquid amount Vc and the liquid amount Vs in the apparatus memory, determine whether the difference between the height Hc and the height Hs is less than a threshold height, and

in response to determining that the difference between the height Hc and the height Hs is equal to or greater than the threshold height, stand by until the time period Δ

t elapses.

9. The liquid discharge apparatus according to claim 8, wherein the controller is configured to, in response to determining that the difference between the height Hc and the height Hs is less than the threshold height, stop:

the calculating of the outflow amount Qa;

the calculating of the outflow amount Qc;

the calculating of the new liquid amount Vc;

the calculating of the new liquid amount Vs; and

the updating of the liquid amount Vc and the liquid amount Vs.

10. The liquid discharge apparatus according to claim 8, wherein the controller is configured to lengthen the time period Δ

t, as the difference between the first height Hc and the second height Hs comes close to the threshold height.

11. The liquid discharge apparatus according to claim 6, further comprising an interface,

wherein the cartridge includes a cartridge memory storing first correspondence information, the first correspondence information indicating a correspondence between the liquid amount Vc and the height Hc,

wherein the apparatus memory stores second correspondence information, the second correspondence information indicating a correspondence between the liquid amount Vs and the height Hs, and

wherein the controller is configured to:

read out the first correspondence information from the cartridge memory via the interface;

read out the second correspondence information from the apparatus memory;

determine the height Hc corresponding to the calculated new liquid amount Vc from the read first correspondence information; and

determine the height Hs corresponding to the calculated new liquid amount Vs from the read second correspondence information.

12. The liquid discharge apparatus according to claim 1, further comprising an interface,

wherein the cartridge includes a cartridge memory, and

wherein the controller is configured to update the liquid amount Vc in the cartridge memory with the calculated new liquid amount Vc via the interface.

13. The liquid discharge apparatus according to claim 1, further comprising:

a display,

wherein the controller is configured to display, on the display, information indicating the calculated new liquid amount Vc and the calculated new liquid amount Vs.

14. The liquid discharge apparatus according to claim 1, wherein the controller is configured to, in response to the calculated new liquid amount Vs being below a threshold amount, prohibit the liquid from being discharged through the head.

18. A liquid discharge apparatus comprising:

the cartridge according to claim 1.

15. A cartridge comprising:

a first liquid chamber storing a liquid;

a first flow path, one end of the first flow path communicated with the first liquid chamber, the other end of the first flow path communicated with the outside; and

a second flow path, one end of the second flow path communicated with the first liquid chamber, the other end of the second flow path communicated with the outside,

wherein the cartridge is to be installed in an installation case of a liquid discharge apparatus, the liquid discharge apparatus including;

a tank including;

a second liquid chamber;

a third flow path, one end of the third flow path communicated with the outside, the other end of the third flow path communicated with the second liquid chamber, at least one of the first flow path and the third flow path configured to communicate with the first liquid chamber and the second liquid chamber;

a fourth flow path, one end of the fourth flow path being below the other end of the third flow path and communicated with the second liquid chamber; and

a fifth flow path, one end of the fifth flow path communicated with the second liquid chamber, the other end of the fifth flow path communicated with the outside;

a head communicated with the other end of the fourth flow path; and

a controller configured to;

receive a discharge instruction to discharge a liquid;

based on the received discharge instruction, control the head to discharge the liquid;

determine a discharge amount Dh of the liquid indicated in the discharge instruction;

based on the determined discharged amount Dh, calculate an outflow amount Qa indicating amount of the liquid flowed out from the fourth flow path toward the head for a time period Δ

t during which the liquid is discharged through the head;

based on the calculated outflow amount Qa, calculate an outflow amount Qc indicating an amount of the liquid flowed out from the first liquid chamber toward the second liquid chamber for the time period Δ

t;

based on the calculated outflow amount Qc and a liquid amount Vc stored in the first liquid chamber, calculate the liquid amount Vc after the time period Δ

t elapses; and

based on the calculated outflow amount Qa and a liquid amount Vs stored in the second liquid chamber and the calculated outflow amount Qc, calculate the liquid amount Vs after the time period Δ

t elapses,

wherein the cartridge further comprises a memory communicatable with an interface of the liquid discharge apparatus, the interface being coupled to the controller, and

wherein the memory includes a first region for storing the calculated liquid amount Vc.

16. The cartridge according to claim 15,

wherein the calculated liquid amount Vc stored in the first region is to be updated with new liquid amount Vc after another time period Δ

t elapses, and

wherein the new liquid amount Vc after another time period Δ

t elapses is to be calculated based on an outflow amount Qc calculated for the another period Δ

t and the calculated liquid amount Vc stored in the first region.

17. The cartridge according to claim 16,

wherein the memory stores a maximum liquid amount Vc0 in a second region, the maximum liquid amount Vc0 indicating an amount of liquid that can be stored in the first liquid chamber, the second region being protected from being updated, and

wherein in response to the memory being brought into communication with the interface, the calculated liquid amount Vc stored in the first region is updated with new liquid amount Vc via the interface, the new liquid amount Vc being calculated based on the outflow amount Qc calculated for the another period Δ

t and the maximum liquid amount Vc0 stored in the second region.