RESIN BONDED-ABRASIVE ARTICLE HAVING MULTIPLE COLORS

• US 20190322915A1
• Filed: 12/13/2017
• Published: 10/24/2019
• Est. Priority Date: 12/22/2016
• Status: Active Application

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Jiwpanich, Siriporn, Van, Loc X., Kim, Namhyuk, Moren, Louis S., Moris, Alice B., Givot, Maiken
• Application Number:
  US16/472,245
• Publication Number:
  US 20190322915A1
• Time in Patent Office: Days
• CPC Class Codes: B24D 18/0009 using moulds or presses
• CPC Class Codes: B24D 3/20 and being essentially organic
• CPC Class Codes: B24D 7/14 Zonally-graded wheels; Composite wheels comprising different abrasives
• CPC Class Codes: C09K 3/1436 Composite particles, e.g. coated particles

Abstract

Various embodiments disclosed relate to a composite abrasive article. The article can be formed from a first portion having a first color and a second portion of the article having a second color different than the first color.

Claims

1. A composite abrasive article comprising:

a first portion having a first color; and

a second portion having a second color different than the first color.

3. The composite abrasive article of claim 1, wherein at least one of the first color and the second color are independently red, orange, yellow, green, blue, indigo, violet, white, gold, silver, or any combination thereof.

4. The composite abrasive article of claim 1, wherein the article further comprises:

optionally, a third portion having a third color different than the first and second colors; and

optionally, if the third portion is present, a fourth portion having a fourth color different than the first, second, and third colors.

6. The composite abrasive article of claim 1, wherein the first portion and the second portion are layers of the article, wherein the first portion is an abrasive layer and wherein the second portion is a backing layer.

8. The composite abrasive article of claim 1, wherein the second portion is a backing layer of the article.

9. The composite abrasive article of claim 1, wherein

the first portion comprises a first plurality of particles in a binder,

the second portion comprises a second plurality of particles in the binder,

if present, the third portion comprises a third plurality of particles in the binder, and,

if present, the fourth portion comprises a fourth plurality of particles in the binder.

11. The composite abrasive article of claim 4, wherein at least one of the first portion, the second portion, the third portion, and the fourth portion is about 2 wt % to about 50 wt % of the article.

15. The composite abrasive article of claim 9, wherein at least one of the first plurality of particles, the second plurality of particles, the third plurality of particles, and the fourth plurality of particles comprise shaped abrasive particles.

16. The composite abrasive article of claim 9, wherein the shaped abrasive particles of each of the first, second, third, and fourth plurality of particles have a shape that is substantially the same.

24. The composite abrasive article of claim 9, wherein the binder comprises an organic binder.

27. The composite abrasive article of claim 1, wherein the article is a wheel, and wherein the wheel is at least one of a cut-off wheel, a cut-and-grind wheel, a depressed center grinding wheel, a depressed center cut-off wheel, a reel grinding wheel, a mounted point, a tool grinding wheel, a roll grinding wheel, a hot-pressed grinding wheel, a face grinding wheel, a grinding plug, a grinding cone, a rail grinding wheel, a cylindrical grinding wheel, and a double disk grinding wheel.

28. A method of making the composite abrasive article according to claim 1, comprising:

obtaining or providing a first mixture comprising;

a first plurality of particles having a first color,

an organic binder, and

an optional filler;

contacting the first mixture with a mold; and

pressing the mold, to provide the composite abrasive article of claim 1.

29. The method of claim 28, and further comprising:

optionally, obtaining a second mixture comprising;

a second plurality of particles having a second color different than the first color; and

an organic binder;

optionally, obtaining a third mixture comprising;

a third plurality of particles having a third color different than the first color and the second color; and

an organic binder; and

optionally, obtaining a fourth mixture comprising;

a fourth plurality of particles having a fourth color different than the first color, the second color, and the third color; and

an organic binder; and

contacting the second mixture, third mixture, and the fourth mixture with the mold.

30. The method of claim 29, further comprising mixing at least one of the first mixture, the second mixture, the third mixture, and the fourth mixture.

31. The method of claim 29, and further comprising adding at least one of a first coloring element, a second coloring element, a third coloring element, and a fourth coloring element to produce at least one of the respective first color, second color, third color, and fourth color, wherein at least one of the first coloring element, the second coloring element, the third coloring element, and the fourth coloring element comprises a pigment, glitter, a metal powder, a vapor coated metal powder, a deposited metal powder, or a combination thereof.

33. The method of claim 31, wherein at least one of the first coloring element, second coloring element, third coloring element, and fourth coloring element at least partially coats individual particles of at least one of the respective first plurality of particles, second plurality of particles, third plurality of particles, and fourth plurality of particles.

34. The method of claim 29, further comprising:

applying a compression force of about 1.5 MPa to about 2.0 MPa to at least one of the first, second, third, and fourth mixtures.

35. The method of claim 29, and further comprising:

heating at least one of the first, second, third, and fourth mixtures at a temperature ranging up to about 195°

C.

36. The method of claim 35, wherein the heating comprises heating in an environment where the concentration of oxygen is lower than the concentration of oxygen in ambient conditions.

38. The method of claim 29, wherein a color of at least one of the first plurality of particles, second plurality of particles, third plurality of particles, and fourth plurality of particles is substantially changed after the mold is heated.

39. A method of using the composite abrasive article of claim 1, comprising:

contacting a surface and the composite abrasive article; and

moving the composite abrasive article with respect to the surface, to abrade the surface.

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