Battery Pack Having Expandable Battery Module Structure

• US 20190326569A1
• Filed: 02/12/2018
• Published: 10/24/2019
• Est. Priority Date: 04/07/2017
• Status: Active Grant

• Current Assignee: LG Energy Solution Limited (LG Corporation)
• Original Assignee: LG Chem Limited (LG Corporation)
• Inventors: Chi, Ho-June, Kang, Dal-Mo, Mun, Jeong-O, Lee, Yoon-Koo, Park, Jin-Yong, Seo, Sung-Won, Kim, Dong-Yeon, Kong, Jin-Hak, Choi, Yong-Seok
• Granted Patent: US 11,264,670 B2
• Time in Patent Office: Days
• CPC Class Codes: B60K 6/28 characterised by the electric energy storing means, e.g. batteries or capacitors
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60Y 2200/91 Electric vehicles
• CPC Class Codes: B60Y 2200/92 Hybrid vehicles
• CPC Class Codes: B60Y 2400/112 Batteries
• CPC Class Codes: H01M 2220/20 Batteries in motive systems, e.g. vehicle, ship, plane
• CPC Class Codes: H01M 50/204 Racks, modules or packs for multiple batteries or multiple cells
• CPC Class Codes: H01M 50/211 adapted for pouch cells
• CPC Class Codes: H01M 50/242 adapted for protecting batteries against vibrations, collision impact or swelling
• CPC Class Codes: H01M 50/249 specially adapted for aircraft or vehicles, e.g. cars or trains constructional details of batteries specially adapted for electric vehicles B60L50/64
• CPC Class Codes: H01M 50/262 with fastening means, e.g. locks
• CPC Class Codes: H01M 50/264 for cells or batteries, e.g. straps, tie rods or peripheral frames
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

Disclosed is a battery pack, which includes a plurality of unit battery modules, each having a plurality of battery cells accommodated in an inner space thereof, the plurality of unit battery modules being structurally connected successively in one direction; and a pack case configured to cover the plurality of unit battery modules, wherein the unit battery module has side plates forming both side surfaces thereof, and wherein the side plates of any one unit battery module and another unit battery module adjacent thereto are engaged with each other to form a single common wall.

Claims

1. A battery pack, comprising:

a plurality of unit battery modules, each unit battery module having a plurality of battery cells accommodated in an inner space thereof, the plurality of unit battery modules being structurally connected successively in one direction; and

a pack case configured to cover the plurality of unit battery modules,

wherein each unit battery module has two side plates forming opposite side surfaces thereof, and

wherein one of the side plates of any one of the unit battery modules and one of the side plates of another one of the unit battery modules adjacent thereto are engaged with each other to form a single common wall.

2. The battery pack according to claim 1,

wherein the two side plates of each unit battery module include a right side plate forming a right surface of the respective unit battery module and a left side plate forming a left surface of the respective unit battery module.

3. The battery pack according to claim 2,

wherein the right side plate of the any one of the unit battery modules is engaged with the left side plate of the another one of the unit battery modules adjacent thereto.

4. The battery pack according to claim 3,

wherein the one of the side plates of the any one of the unit battery modules has a fitting protrusion extending therefrom, and the one of the side plates of the another one of the unit battery modules has a fitting groove extending therein, so that the fitting protrusion fits into the fitting groove.

5. The battery pack according to claim 2,

wherein the right side plate and the left side plate of each unit battery module are symmetrical with one another.

6. The battery pack according to claim 2,

wherein the right side plate and the left side plate of each unit battery module each have longitudinal sections having an “

L”

shape, the right side plate being inverted relative to the left side plate, and the right and left side plates are shorter than a height of the respective unit battery module so that a right side step is formed between a lower end surface of the unit battery module and a lower end surface of the right side plate, and a left side step is formed between an upper end surface of the unit battery module and an upper end surface of the left side plate.

7. The battery pack according to claim 6,

wherein each unit battery module includes an upper plate and a lower plate, which cover upper and lower portions of the inner space, respectively, and the upper and lower plates of each unit battery module have a step portion formed therein by bending an edge portion of one side thereof, the step portion of the upper and lower plates configured to mate with the left side step and the right side step of adjacent ones of the unit battery modules.

8. The battery pack according to claim 1,

wherein the side plates of each unit battery module each have engagement surfaces having zigzag shape.

9. The battery pack according to claim 1,

wherein the pack case includes a tray having an internal space in which the plurality of unit battery modules are placed, and

wherein the plurality of unit battery modules are mounted onto the tray by a coupling member that couples the single common wall to the tray.

10. The battery pack according to claim 1,

wherein the pack case includes a tray having an internal space in which the plurality of unit battery modules are placed and has a plurality of module connection units protruding from an inner surface of a wall surrounding the internal space, and

wherein each of the side plates of each unit battery module includes a tray connection unit that protrudes from the side plate in respective front and rear directions of the unit battery module, and each tray connection unit has a groove formed therein that is configured to be engaged with a corresponding one of the module connection units so as to be inserted into and coupled to the corresponding one of the module connection units.

11. The battery pack according to claim 10,

wherein each module connection unit includes a head portion

configured to be placed in sliding engagement with the groove of a corresponding one of the tray connection units.

12. A vehicle, comprising the battery pack defined in claim 1.