APPARATUS FOR AERIAL TOOL CONFIGURATIONS

• US 20190327904A1
• Filed: 06/19/2019
• Published: 10/31/2019
• Est. Priority Date: 05/05/2011
• Status: Active Grant

• Current Assignee: Steven J. Terrell
• Original Assignee: Steven J. Terrell
• Inventors: Terrell, Steven J.
• Granted Patent: US 10,492,372 B2
• Time in Patent Office: Days
• CPC Class Codes: A01G 23/087 Shearing apparatus or the like specially adapted for felling trees A01G23/081, A01G23/083, A01G23/093 take precedence
• CPC Class Codes: A01G 23/091 Sawing apparatus specially adapted for felling trees A01G23/081, A01G23/083, A01G23/093 take precedence
• CPC Class Codes: A01G 23/095 Delimbers A01G23/083 takes precedence
• CPC Class Codes: A01G 3/088 Circular saws circular saws in general B27B5/00

Abstract

A field-configurable apparatus for different aerial applications is provided. The field-configurable apparatus attaches to an aerial boom on a mobile carrier. The apparatus can perform rapid semi-precise cutting of vegetation. Additionally, the apparatus can perform more precise trimming of one or more areas (e.g., limbs) and optionally use a limb clamp to prevent cut limbs/vegetation from arbitrarily falling on objects below the cutting area. Still further, the apparatus can have a grapple or similar device attached to the end of the boom for use in relocating debris or for loading debris. Other industrial applications are also possible (e.g., commercial water blasting, deicing of planes, etc.). In each configuration, the apparatus comprises one or more rotatable or pivoting couplings to allow for rotation about one or more axis and therefore allow precise manipulation of an aerial tool assembly from an operator in the vehicle or on the ground.

Claims

1. An aerial tool apparatus comprising:

a transport vehicle;

an aerial boom comprising;

one or more sections;

two ends including a proximate end attached to the transport vehicle and a distal end at a far end from the proximate end; and

at least two boom axes including a planar boom axis associated with a plane relative to a most distal section of the one or more sections and a perpendicular boom axis perpendicular to the planar boom axis;

an aerial tool assembly comprising;

a plurality of attachment points connecting one or more aerial tool accessories to form a configured aerial tool assembly;

an actuator assembly comprising;

a first connection to the distal end to extend the aerial boom by attachment of the actuator assembly to form a new distal end;

a second connection to connect a first axial rotator to the new distal end; and

one or more actuators configured to orient the configured aerial tool assembly relative to the perpendicular boom axis; and

a first axial rotator comprising;

a third connection to connect the configured aerial tool assembly directly or indirectly to the actuator assembly at the new distal end, the first axial rotator for turning the configured aerial tool assembly relative to the perpendicular boom axis; and

a first rotating swivel having a plurality of swivel ports, one or more of the plurality of swivel ports to provide hydraulic or pneumatic power to a first accessory of the one or more aerial tool accessories, via one or more quick connect/disconnect sealable hose couplings associated with a respective one of the plurality of swivel ports.

2. The aerial tool apparatus of claim 1, further comprising:

a plurality of the one or more aerial tool accessories, including the first accessory, each having at least one hose connection to a respective one of the one or more quick connect/disconnect sealable hose couplings to receive power through one of the plurality of swivel ports during rotation of the axial rotator.

3. The aerial tool apparatus of claim 2, wherein the plurality of the one or more aerial tool accessories are controlled by pressure and flow rates as supplied by one or more hydraulic fluid channels through the at least one hose connection.

4. The aerial tool apparatus of claim 3, wherein the pressure and flow rates are controlled independently for different ones of the plurality of the one or more aerial tool accessories.

5. The aerial tool apparatus of claim 4, wherein the different ones of the plurality of the one or more aerial tool accessories are capable of performing one or more independent tool application functions.

6. The aerial tool apparatus of claim 1, wherein the one or more aerial tool accessories are separately attachable and detachable from the aerial tool assembly.

7. The aerial tool apparatus of claim 1, wherein the aerial tool assembly is attachable and detachable from the actuator assembly via field configuration options leaving the aerial boom and the actuator assembly available for connection of one or more different distal components.

8. The aerial tool apparatus of claim 7, wherein the one or more different distal components include a bucket sufficient to allow manual operations to be performed at the distal end while the aerial boom is extended above the transport vehicle.

9. The aerial tool apparatus of claim 1, further comprising:

a second axial rotator disposed between the first axial rotator and the configured aerial tool assembly to provide an indirect connection to connect the first axial rotator to the configured aerial tool assembly, the second axial rotator to rotate a second accessory in a plane parallel to the planar boom axis as adjusted by an actuator arm of the one or more actuators, the second axial rotator including a second rotating swivel to allow hydraulic or pneumatic connection of the second accessory.

10. The aerial tool apparatus of claim 9, wherein the second accessory is a saw bar and the first accessory is a clamp mechanism with opposing clamping arms.

11. The aerial tool apparatus of claim 1, further comprising a second accessory including a self-contained independent power source providing power to the second accessory and located beyond the actuator assembly.

12. The aerial tool apparatus of claim 1, wherein the first accessory includes at least one circular saw blade.

13. The aerial tool apparatus of claim 1, wherein the attachment points of the aerial tool assembly are configured to receive mechanically attachable and detachable aerial tool accessories using a mechanical connection technique selected from the group consisting of:

a bolted connection, a pinned connection, a hinged connection, a latched connection, an inter-locking connection, and a keyed connection.

14. The aerial tool apparatus of claim 1, wherein the aerial boom further comprises a boom overload sensing device.

15. The aerial tool apparatus of claim 1, wherein the transport vehicle is selected from the group consisting of:

a truck, trailer, vehicle with railroad wheels or high rails, off road vehicle, wheeled crawler, track crawler, track carrier, unmanned vehicle, tractor, telehandler, crane, and amphibious carrier.

16. A method of operating an aerial tool apparatus for trimming trees, the method comprising:

identifying at least a portion of one or more trees to be cut;

positioning a transport vehicle proximate to the one or more trees, the transport vehicle comprising;

an aerial boom comprising;

one or more sections;

two ends including a proximate end attached to the transport vehicle and a distal end at a far end from the proximate end; and

at least two boom axes including a planar boom axis associated with a plane relative to a most distal section of the one or more sections and a perpendicular boom axis perpendicular to the planar boom axis;

an aerial tool assembly comprising;

a plurality of attachment points connecting one or more aerial tool accessories to form a configured aerial tool assembly;

an actuator assembly comprising;

a first connection to the distal end to extend the aerial boom by attachment of the actuator assembly to form a new distal end;

a second connection to connect a first axial rotator to the new distal end; and

one or more actuators configured to orient the configured aerial tool assembly relative to the perpendicular boom axis; and

a first axial rotator comprising;

a third connection to connect the configured aerial tool assembly directly or indirectly to the actuator assembly at the new distal end, the first axial rotator for turning the configured aerial tool assembly relative to the perpendicular boom axis; and

a first rotating swivel having a plurality of swivel ports, one or more of the plurality of swivel ports to provide hydraulic or pneumatic power to a first accessory of the one or more aerial tool accessories, via one or more quick connect/disconnect sealable hose couplings associated with a respective one of the plurality of swivel ports;

extending the aerial boom to a location relative to the portion; and

activating at least a part of the aerial tool assembly to effectuate the cut.

17. The method of claim 16, wherein positioning the transport vehicle comprises positioning the transport vehicle to travel parallel to a length of power lines while effectuating the cut.

18. The method of claim 16, wherein activating the at least a portion of the configured aerial tool assembly is performed by remote control.

19. The method of claim 16, wherein activating the at least a portion of the configured aerial tool assembly includes causing power from a self-contained independent power source located beyond the actuator assembly.

20. The method of claim 19, wherein the self-contained independent power source is selected from the group consisting of:

a battery pack, a fuel-based engine, a pump, and a compressed gas source.