APPARATUS FOR GRINDING MACHINING OF GEAR WHEEL WORKPIECES

• US 20190329339A1
• Filed: 04/24/2019
• Published: 10/31/2019
• Est. Priority Date: 04/25/2018
• Status: Active Application

• Current Assignee: Klingelnberg GmbH (Klingelnberg AG)
• Original Assignee: Klingelnberg GmbH (Klingelnberg AG)
• Inventors: Muller, Hartmuth
• Application Number:
  US16/392,932
• Publication Number:
  US 20190329339A1
• Time in Patent Office: Days
• CPC Class Codes: B23F 1/02 by grinding
• CPC Class Codes: B23F 17/006 using different machines or machining operations
• CPC Class Codes: B23F 5/00 Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made
• CPC Class Codes: B23F 5/02 by grinding
• CPC Class Codes: B24B 5/045 with the grinding wheel axis perpendicular to the workpiece axis
• CPC Class Codes: B24B 5/047 of workpieces turning about a vertical axis

Abstract

An apparatus comprising

• • a workpiece spindle for accommodating a gear wheel workpiece, wherein the gear wheel workpiece is rotationally drivable about a workpiece axis of rotation,
  • a first tool spindle for accommodating a first tool, wherein the first tool is rotationally drivable about a first tool axis of rotation, and comprising
  • multiple NC-controllable axes, which are designed to move the first tool in relation to the gear wheel workpiece so that tooth flanks of the gear wheel workpiece can be machined using the first tool,
  • a second tool spindle for accommodating a second tool, wherein the second tool is rotationally drivable about a second tool axis of rotation,
  • a linear carriage, which supports the second tool spindle and comprises an NC-controllable linear drive to be able to linearly displace the linear carriage along a linear guide in relation to the gear wheel workpiece.

Claims

1. An apparatus comprising:

a workpiece spindle configured to receive a gear wheel workpiece, wherein the gear wheel workpiece is rotationally drivable about a workpiece axis of rotation when received by the workpiece spindle;

a first tool spindle configured to receive a first tool, wherein the first tool is rotationally drivable about a first tool axis of rotation when received by the first tool spindle;

multiple NC-controllable axes configured to move the first tool when received by the first tool spindle relative to the gear wheel workpiece when received by the workpiece spindle for machining tooth flanks of the gear wheel workpiece with the first tool;

a second tool spindle configured to receive a second tool, wherein the second tool is rotationally drivable about a second tool axis of rotation when received by the second tool spindle; and

a linear carriage configured to support the second tool spindle and comprising an NC-controllable linear drive configured to linearly displace the linear carriage along a linear guide relative to the gear wheel workpiece when received by the workpiece spindle.

2. An apparatus according to claim 1, wherein the apparatus is configured for grinding machining tooth flanks of the gear wheel workpiece, and for grinding machining walls of boreholes and functional surfaces located at or near an end face of the gear wheel workpiece.

3. An apparatus according to claim 1, wherein the multiple NC-controllable axes include at least six NC-controllable axes configured to move the first tool relative to the gear wheel workpiece, and wherein the first tool defines a worm grinding wheel.

4. An apparatus according to claim 1, wherein

the first tool spindle is operatively connected or connectable to three linear axes and one pivot axis of the multiple NC-controlled axes, and

the second tool spindle is operatively connected or connectable to the NC-controllable linear drive, the second tool axis of rotation, and an additional linear axis.

5. An apparatus according to claim 1, further comprising

a first additional linear axis;

and

a second additional linear axis;

wherein a first of the multiple NC-controllable axes and the first additional linear axis are independently activatable linear axes and configured to move the first tool parallel to a y axis of a Cartesian coordinate system and the second tool parallel to said y axis, and

a second of the multiple NC-controllable axes and the second additional linear axis are independently activatable linear axes and configured to move the first tool parallel to a z axis of the coordinate system and the second tool parallel to said z axis, wherein the second additional linear axis is operatively connected or connectable to the second tool and the NC-controllable linear drive is configured to drive the second additional linear axis.

6. An apparatus according to claim 1, wherein

one of the multiple NC-controllable axes is configured to move the first tool parallel to the workpiece axis of rotation;

one of the multiple NC-controllable axes is configured to linearly move the second tool parallel to the workpiece axis of rotation; and

the linear carriage is configured to linearly move the second tool perpendicular to the workpiece axis of rotation.

7. An apparatus according to claim 1, wherein the second tool defines a grinding wheel, a cylindrical grinding body, or a truncated cone-shaped grinding body, and wherein the second tool is rotationally drivable by a shaft about the second tool axis of rotation.

8. An apparatus according to claim 1, wherein the apparatus is connectable to or comprises an NC-controller, wherein said NC-controller is configured to drive the workpiece axis of rotation and the multiple NC-controllable axes.

9. An apparatus according to claim 8, wherein the NC-controller is configured to coupledly drive the gear wheel workpiece about the workpiece axis of rotation and move the NC-controllable linear drive for grinding machining, with the second tool, of walls of boreholes and functional surfaces located at or near an end face of the gear wheel workpiece.

10. An apparatus according to claim 2, wherein the multiple NC-controllable axes include at least six NC-controllable axes configured to move the first tool relative to the gear wheel workpiece, and wherein the first tool defines a worm grinding wheel.

11. An apparatus according to claim 2, wherein

the first tool spindle is operatively connected or connectable to three linear axes and one pivot axis of the multiple NC-controlled axes, and

the second tool spindle is operatively connected or connectable to the NC-controllable linear drive, the second tool axis of rotation, and an additional linear axis.

12. An apparatus according to claim 2, further comprising

a first additional linear axis;

and

a second additional linear axis;

wherein a first of the multiple NC-controllable axes and the first additional linear axis are independently activatable linear axes and configured to move the first tool parallel to a y axis of a Cartesian coordinate system and the second tool parallel to said y axis, and

a second of the multiple NC-controllable axes and the second additional linear axis are independently activatable linear axes and configured to move the first tool parallel to a z axis of the coordinate system and the second tool parallel to said z axis, wherein the second additional linear axis is operatively connected or connectable to the second tool and the NC-controllable linear drive is configured to drive the second additional linear axis.

13. An apparatus according to claim 2, wherein

one of the multiple NC-controllable axes is configured to move the first tool parallel to the workpiece axis of rotation;

one of the multiple NC-controllable axes is configured to linearly move the second tool parallel to the workpiece axis of rotation; and

the linear carriage is configured to linearly move the second tool perpendicular to the workpiece axis of rotation.

14. An apparatus according to claim 2, wherein the second tool defines a grinding wheel, a cylindrical grinding body, or a truncated cone-shaped grinding body, and wherein the second tool is rotationally drivable by a shaft about the second tool axis of rotation.

15. An apparatus according to claim 3, wherein the apparatus is configured for grinding the gear wheel workpiece.