APPARATUS AND METHOD FOR MEASURING AIR FLOW

• US 20190331520A1
• Filed: 12/13/2017
• Published: 10/31/2019
• Est. Priority Date: 12/22/2016
• Status: Abandoned Application

• Current Assignee: Flaktgroup Sweden AB (Fan Woods Sárl)
• Original Assignee: Flaktgroup Sweden AB (Fan Woods Sárl)
• Inventors: HOKKANEN, Jari, MIKKONEN, Jari, SEPPALAINEN, Erkki, LAGERSTAM, Timo, SILLANPAA, Teuvo
• Application Number:
  US16/349,897
• Publication Number:
  US 20190331520A1
• Time in Patent Office: Days
• CPC Class Codes: G01F 1/663 by measuring Doppler frequency shift
• CPC Class Codes: G01F 1/667 Arrangements of transducers for ultrasonic flowmeters; Circuits for operating ultrasonic flowmeters
• CPC Class Codes: G01F 1/668 Compensating or correcting for variations in velocity of sound
• CPC Class Codes: G01F 25/10 of flowmeters
• CPC Class Codes: G01P 13/0006 of fluids or of granulous or powder-like substances
• CPC Class Codes: G01P 5/00 Measuring speed of fluids, e.g. of air stream; Measuring speed of bodies relative to fluids, e.g. of ship, of aircraft application of speed-measuring devices for measuring volume of fluid G01F
• CPC Class Codes: G01P 5/24 by measuring the direct influence of the streaming fluid on the properties of a detecting acoustical wave
• CPC Class Codes: G01P 5/241 by using reflection of acoustical waves, i.e. Doppler-effect
• CPC Class Codes: G01P 5/242 involving continuous, e.g. modulated or unmodulated, waves G01P5/244 takes precedence
• CPC Class Codes: G01P 5/244 involving pulsed waves
• CPC Class Codes: G01P 5/245 by measuring transit time of acoustical waves measuring propagation velocity of acoustical waves per se G01H5/00
• CPC Class Codes: G01P 5/248 by measuring phase differences

Abstract

An apparatus and method for measuring air flow in a duct, e.g. in a ventilation duct, includes a sensor fittable into connection with the duct, the sensor including an ultrasound transmitter and at least two ultrasound receivers, and a control unit to which the ultrasound transmitter and ultrasound receivers are connectable. The control unit is adapted to measure, during the measuring of air flow, the phase difference of an ultrasound signal received at the same moment in time by at least two ultrasound receivers fitted into connection with the duct and, based on the measured phase difference, to determine the flow velocity and/or flow direction of the air. The apparatus is adapted to perform a calibration of the apparatus by transmitting with an ultrasound transmitter at least one calibration signal and by receiving the calibration signal with at least two ultrasound receivers. The apparatus is further adapted to analyze the received calibration signal and based on the analysis to select the parameters to be used in measuring to be such that at least one analysis result of the calibration signal meets predetermined criteria with the parameters.

Claims

1-28. -28. (canceled)

29. An apparatus for measuring air flow in a duct, wherein the apparatus comprises:

a sensor fittable into connection with the duct, the sensor comprising an ultrasound transmitter and at least two ultrasound receivers; and

a control unit to which the ultrasound transmitter and ultrasound receivers are connectable,

wherein the control unit is adapted to measure, during the measuring of air flow, the phase difference of an ultrasound signal received at the same moment in time by at least two ultrasound receivers fitted into connection with the duct and, based on the measured phase difference, to determine the flow velocity and/or flow direction of the air,

wherein the apparatus is adapted to perform a calibration of the apparatus by transmitting with an ultrasound transmitter at least one calibration signal and by receiving the calibration signal with at least two ultrasound receivers,

wherein the apparatus is further adapted to analyze the received calibration signal and, based on the analysis, to select the parameters to be used in measuring to be such that at least one analysis result of the calibration signal meets predetermined criteria with the parameters, and

wherein the apparatus further comprises means, arranged in connection with the duct, for measuring distance, and the apparatus is adapted to measure the size of the duct with the means for measuring distance.

30. The apparatus according to claim 29, wherein the parameters to be selected and to be used in the measuring are the duration of the measuring signal to be sent, the frequency of the measuring signal to be sent, the strength of the measuring signal to be sent, the length of the measuring window of the ultrasound receiver and/or the starting place of the measuring window of the ultrasound receiver.

31. The apparatus according to claim 29, wherein during calibration the apparatus is adapted to measure the duration of the transmission signal with the ultrasound receiver longer, and to divide the received receiving signal into time ranges, which are analyzed.

32. The apparatus according to claim 29, wherein the apparatus is adapted to select the starting range and/or the length of the measuring window to be used from the point at which the phase-difference measurement results being obtained give a positive value according to the actual flow direction with the flow velocities in the measuring range of the apparatus.

33. The apparatus according to claim 29, wherein the apparatus is adapted to, during calibration, perform a predetermined measuring series of measurements by changing the values of the parameters between different measuring instances, and after performing a series of measurements, the apparatus is adapted to analyze the measurement results and, based on the analysis of results, to select the parameters with which the performed measurement produced the smallest dispersion in the measuring series for a determined air flow velocity and/or for a measured phase difference.

34. The apparatus according to claim 29, wherein the apparatus is adapted to send and/or record the parameters determined by means of calibration to/in the control unit or to/in a controller device.

35. The apparatus according to claim 29, wherein the apparatus is adapted to perform calibration when the apparatus or system is started up, initialized, taken into use and/or when the system is serviced.

36. The apparatus according to claim 29, wherein the apparatus is adapted to perform calibration at predefined intervals of time.

37. The apparatus according to claim 29, wherein the apparatus is adapted to perform calibration according to the size of the duct, or of a part thereof, in which case the parameters to be measured and/or the value range, of parameters in a series of measurements, to be measured is selected on the basis of the size of the duct, or of a part thereof.

38. The apparatus according to claim 37, wherein the apparatus is adapted to select the size of the duct on the basis of the nominal size and/or the measured size of the duct, or of a part thereof.

39. The apparatus according to claim 29, wherein the means for measuring distance is a sensor performing a distance measurement optically, a sensor performing a distance measurement acoustically and/or a sensor performing a distance measurement mechanically.

40. The apparatus according to claim 29, wherein the ultrasound receivers are arranged in connection with the duct in such a way that that the distance from both ultrasound receivers to the ultrasound transmitter is of essentially the same magnitude.

41. The apparatus according to claim 29, wherein the ultrasound receivers are arranged in connection with the duct in such a way that the distances between the ultrasound receivers and the ultrasound transmitter are of different magnitudes.

42. A method for measuring air flow in a duct with an apparatus, wherein the apparatus comprises:

a sensor fittable into connection with the duct, the sensor comprising an ultrasound transmitter and at least two ultrasound receivers; and

a control unit to which the ultrasound transmitter and ultrasound receivers are connectable,

wherein the control unit measures, during the measuring of air flow, the phase difference of an ultrasound signal received at the same moment in time by at least two ultrasound receivers fitted into connection with the duct and, based on the measured phase difference, determines the flow velocity and/or flow direction of the air,

wherein the apparatus performs a calibration of the apparatus by transmitting with an ultrasound transmitter at least one calibration signal and by receiving the calibration signal with at least two ultrasound receivers,

wherein the apparatus analyzes the received calibration signal and based on the analysis selects the parameters to be used in measuring to be such that at least one analysis result of the calibration signal meets predetermined criteria with the parameters, and

wherein the apparatus further comprises means, arranged in connection with the duct, for measuring distance, and the apparatus measures the size of the duct with the means for measuring distance.

43. The method according to claim 42, wherein the parameters to be selected and to be used in the measuring are the duration of the measuring signal to be sent, the frequency of the measuring signal to be sent, the strength of the measuring signal to be sent, the length of the measuring window of the ultrasound receiver and/or the starting place of the measuring window of the ultrasound receiver.

44. The method according to claim 42, wherein during calibration the apparatus measures the duration of the transmission signal with the ultrasound receiver longer and divides the receiving signal received into time ranges, which are analyzed.

45. The method according to claim 42, wherein the apparatus selects the starting range and/or the length of the measuring window to be used from the point at which during a calibration measurement the phase-difference measurement results being obtained give a positive value according to the actual flow direction with the flow velocities in the measuring range of the apparatus.

46. The method according to claim 42, wherein during calibration the apparatus performs a predetermined measuring series of measurements by changing the values of the parameters between different measuring instances, and after performing the measuring series, the apparatus analyzes the measurement results and, based on the analysis of the results, selects the parameters with which the performed measurement produced the smallest dispersion in the measuring series for a determined air flow velocity and/or for a measured phase difference.

47. The method according to claim 42, wherein the apparatus sends and/or records the parameters determined by means of calibration to/in the control unit or to/in a controller device.

48. The method according to claim 42, wherein the apparatus performs calibration when the apparatus or system is started up, initialized, taken into use and/or when the system is serviced.

49. The method according to claim 42, wherein the apparatus performs calibration at predefined intervals of time.

50. The method according to claim 42, wherein the apparatus performs calibration according to the size of the duct, or of a part thereof, in which case the parameters to be measured and/or the value range, of parameters in a series of measurements, to be measured is selected on the basis of the size of the duct, or of a part thereof.

51. The method according to claim 50, wherein the apparatus selects the size of the duct on the basis of the nominal size and/or the measured size of the duct, or of a part thereof.

52. The method according to claim 42, wherein the means for measuring distance is a sensor performing a distance measurement optically, a sensor performing a distance measurement acoustically and/or a sensor performing a distance measurement mechanically.

53. The method according to claim 42, wherein the ultrasound receivers are arranged in connection with the duct in such a way that that the distance from both ultrasound receivers to the ultrasound transmitter is of essentially the same magnitude.

54. The method according to claim 42, wherein the ultrasound receivers are arranged in connection with the duct in such a way that the distances between the ultrasound receivers and the ultrasound transmitter are of different magnitudes.