METHOD FOR DETERMINING LOADING OF A BEARING, A COMPUTER PROGRAM PRODUCT, A CONTROL FACILITY AND A DRIVE

• US 20190331542A1
• Filed: 04/26/2019
• Published: 10/31/2019
• Est. Priority Date: 04/27/2018
• Status: Active Grant

• Current Assignee: Siemens AG
• Original Assignee: Siemens AG
• Inventors: Bormann, Ulf, KLOS, HANS-HENNING, SCHIMMER, JURGEN, ZETTNER, JURGEN, SCHEIBNER, DIRK
• Granted Patent: US 11,060,933 B2
• Time in Patent Office: Days
• CPC Class Codes: F16C 2233/00 Monitoring condition, e.g. temperature, load, vibration
• CPC Class Codes: G01L 5/0009 Force sensors associated with a bearing testing of bearings G01M13/04
• CPC Class Codes: G01L 5/0071 Specific indicating arrangements, e.g. of overload
• CPC Class Codes: G01M 13/04 Bearings
• CPC Class Codes: G01M 13/045 Acoustic or vibration analysis

Abstract

In a method for determining loading of a bearing supporting a rotor of an electrical machine, the rotational speed and angular acceleration of the rotor is determined, matrix elements of a matrix are assigned to respective ranges of the angular acceleration and to respective ranges of the rotational speed, when the electrical machine is operated in a respective range of the angular acceleration and the rotational speed corresponding to the respective matrix element for a predefined time unit, an elementary variable, for example a value of 1, is added to the respective matrix element, and the loading of the bearing is determined as a weighted sum of the matrix elements. Thus, the matrix forms a representation of the operating time of the bearing and of the service life over time in relation to the rotational speeds and angular accelerations. The loading can be shown on a display.

Claims

1. A method for determining loading of a bearing of an electrical machine, the method comprising:

a) determining a rotational speed and an angular acceleration of a rotor of the electrical machine, wherein the rotor is supported in the bearing;

b) assigning respective matrix elements of a matrix to respective ranges of the angular acceleration and to respective ranges of the rotational speed in one-to-one correspondence;

c) when the electrical machine is operated in a respective range of the angular acceleration and a respective range of the rotational speed corresponding to the respective matrix element for a predefined time unit, adding an elementary variable to the respective matrix element, and otherwise leaving the respective matrix element unchanged; and

d) determining the loading of the bearing as a weighted sum of the matrix elements of the matrix.

2. The method of claim 1, wherein when the electrical machine is operated in the respective range of the angular acceleration and the respective range of the rotational speed corresponding to the respective matrix element for the predefined time unit, the weighted sum is weighted by a first loading factor relating to the respective rotational speed or to the respective range for the rotational speed, and by a second loading factor relating to the angular acceleration or to the respective range for the angular acceleration.

3. The method of claim 2, wherein over an identified respective range, the first loading factor is a linear function of the rotational speed, and wherein the second loading factor is a quadratic function of the angular acceleration.

4. The method of claim 1, wherein the steps a) through d) are repeated after each expiration of the predefined time unit.

5. The method of claim 4, wherein after each expiration of the predefined time unit, the matrix is normalized to a unit value.

6. The method of claim 1, wherein the rotational speed and the angular acceleration are determined by way of a voltage supply.

7. The method of claim 6, wherein the voltage supply comprises a frequency converter.

8. The method of claim 1, the matrix elements are arranged in rows and columns, with the rows corresponding to the respective ranges of the rotational speed and the columns corresponding to the respective ranges of the angular acceleration.

9. The method of claim 8, wherein the rotational speeds and/or the rotational speed ranges are normalized to a maximum rotational speed, and wherein the angular accelerations and/or the angular acceleration ranges are normalized to a maximum angular acceleration.

10. The method of claim 1, further comprising determining an oscillation of the bearing, and including the oscillation as a third loading factor when calculating the loading.

11. The method of claim 10, further comprising displaying the oscillation as a function of time.

12. The method of claim 1, further comprising displaying an anticipated remaining operational life based on the loading.

13. A computer program product embodied on a non-transitory storage medium, the computer program comprising program instructions which, when loaded into a memory of a computing unit of a control facility for an electrical machine and executed by the computing unit, causes the control facility to execute a method as set forth in claim 1.

14. A control facility determining loading of a bearing of an electrical machine, comprising:

a computing unit, and

a display configured to display the loading of the bearing,

wherein the computing unit is configured to

a) determine a rotational speed and an angular acceleration of a rotor of the electrical machine, wherein the rotor is supported in the bearing;

b) assign matrix elements of a matrix to respective ranges of the angular acceleration and to respective ranges of the rotational speed in one-to-one correspondence;

c) when the electrical machine is operated in a respective range of the angular acceleration and a respective range of the rotational speed corresponding to the respective matrix element for a predefined time unit, add an elementary variable to the respective matrix element, and otherwise leave the respective matrix element unchanged; and

d) determine the loading of the bearing as a weighted sum of the matrix elements of the matrix.

15. A drive, comprising:

an electrical machine,

a current supply, and

a control facility determining loading of a bearing of an electrical machine, the control facility comprising a computing unit, and a display configured to display the loading of the bearing,

wherein the computing unit is configured to

a) determine a rotational speed and an angular acceleration of a rotor of the electrical machine, wherein the rotor is supported in the bearing;

b) assign matrix elements of a matrix to respective ranges of the angular acceleration and to respective ranges of the rotational speed in one-to-one correspondence;

c) when the electrical machine is operated in a respective range of the angular acceleration and a respective range of the rotational speed corresponding to the respective matrix element for a predefined time unit, add an elementary variable to the respective matrix element, and otherwise leave the respective matrix element unchanged; and

d) determine the loading of the bearing as a weighted sum of the matrix elements of the matrix.

16. The drive of claim 15, wherein the current supply comprises a frequency converter.

17. The drive of claim 15, wherein the display is configured to additionally display an anticipated remaining operational life of the bearing.