TEMPLATE GUIDANCE SYSTEM FOR A ROUTER

• US 20200130119A1
• Filed: 12/28/2019
• Published: 04/30/2020
• Est. Priority Date: 07/14/2017
• Status: Active Grant

• Current Assignee: Woodcraft Solutions LLC
• Original Assignee: Woodcraft Solutions LLC
• Inventors: Sheldon, Dwight, Singh, Kuldeep
• Granted Patent: US 11,351,641 B2
• Time in Patent Office: Days
• CPC Class Codes: B23Q 2735/004 the workpiece being immobile during milling
• CPC Class Codes: B23Q 3/002 Means to press a workpiece against a guide
• CPC Class Codes: B23Q 3/007 provided with measuring means allowing the positioning of the guides
• CPC Class Codes: B27C 5/10 Portable hand-operated wood-milling machines; Routers
• CPC Class Codes: B27F 5/02 Slotting or mortising machines tools therefor

Abstract

Tapered, stepped, or non-tapered router guide templates, optionally combined template holder system, and optional tapered or non-tapered guide bearing on a readily-locatable and lockable shaft, each template comprising: a base portion, a top portion, at least one of an exterior surface interconnecting the base portion and the top portion along an outer periphery of the template and an interior surface interconnecting the base portion and the top portion along an inner periphery of the template, wherein optionally one of the exterior surface and the interior surface may be continuously tapered between the base portion and the top portion, or stepped, and wherein the base portion is adapted for removable and adjustable interconnection with the template holder system.

Claims

1. A pantograph-type woodworking router guide template and template holder combination, comprising:

a template holder comprising a plurality of post members having at least one keyed slot defined along and extending at least a portion of the length of each said post member and adapted for interconnection with a pantograph carriage, said template holder further comprising at least one cross member adjustably interconnecting said plurality of post members, said template holder cross member further comprising means for removeably retaining at least one template, wherein said template holder further comprises a plurality of clamps for adjustably fixing said cross member relative to said posts; and

a template having a base portion and a top portion, said template further comprising exterior and interior continuous surfaces interconnecting the base and top portions of said template along an outer periphery and an inner periphery of said template, respectively, to facilitate joinery cuts and carves with a single template, the base portion being adapted for removable and adjustable interconnection with the cross member of said template.

2. The pantograph-type woodworking router guide template and template holder combination of claim 1, wherein at least a portion of at least one of the exterior continuous surface and the interior continuous is tapered from the base portion to the top portion.

3. The pantograph-type woodworking router guide template and template holder combination of claim 2, wherein the interior surface further comprises a stepped interior surface having a larger circumference upper interior surface and a smaller circumference lower interior surface.

4. The pantograph-type woodworking router guide template and template holder combination of claim 2, wherein at least one of the exterior continuous surface and the interior continuous surface is tapered between the base portion and the top portion.

5. The pantograph-type woodworking router guide template and template holder combination of claim 4, wherein both the exterior continuous surface and the interior continuous surface are tapered, wherein the exterior continuous surface is tapered inwardly from the base portion to the top portion, wherein the interior continuous surface is tapered outwardly from the base portion to the top portion, and wherein the taper of each of the continuously-tapered exterior and interior surfaces extends around the entire exterior and interior peripheries, respectively, of the template.

6. The pantograph-type woodworking router guide template and template holder combination of claim 1, wherein the means for removeably retaining at least one template on the cross member interconnecting the support post members comprises a plurality of linear keyed slots, and wherein the base portion of said template is adapted for removable and adjustable interconnection with the linear keyed slots of the cross member of said template holder.

7. The pantograph-type routing woodworking guide template and template holder combination of claim 6, wherein said template holder further comprises a thickness gauge on a 2:

1-ratio-type, pantograph-type routing woodworking system, for enabling centering cuts and carvings in a Y-axis of a first workpiece, said thickness gauge further comprising a plurality of clamps on one of said cross member or said support posts and adapted for holding a sample of stock that is the same thickness as the intended workpiece such that the cutting blade of the router is adapted to be positioned so as to create one of a mortise and tenon in the center of the workpiece.

8. The pantograph-type router guide template of claim 1, wherein said template is comprised of a plurality of segments of tapered templates, wherein each segment of tapered template comprises a top portion, a base portion, and one of an exterior continuously-tapered surface interconnecting said base portion and said top portion along an outer periphery and an interior continuously-tapered surface interconnecting said base portion and said top portion along an inner periphery, and wherein each segment of template further comprises two mating end portions such that said plurality of segments of tapered templates may be removably and adjustably attached to said template holder in end-to-end fashion such that the top portions, the base portions, the exterior surface and the interior surface of each segment is mated at an end of the segment to another segment end forming a continuous top portion, a continuous base portion, a continuous exterior surface and a continuous interior surface, and such that when said plurality of segments are mated end-to-end together they form a complete router guide template with a continuous top portion, a continuous base portion, a continuous exterior surface, and a continuous interior surface.

9. A pantograph-type woodworking router guide template holder adapted for holding a template centered on the template holder by aligning a hole of the template with a hole of the template holder, comprising:

a plurality of post members having at least one keyed slot defined along and extending at least a portion of the length of each said post member and adapted for interconnection with a pantograph carriage;

at least one cross member having first and second ends and adjustably interconnecting said plurality of post members, said template holder cross member further comprising at least one linear keyed slot, said template holder cross member defining a hole centered midway between the first and second ends of said template holder cross member and adapted for enabling centering a template by aligning a central hole of the template with the hole centered midway; and

a plurality of clamps for adjustably fixing said cross member relative to said posts.

10. The pantograph-type woodworking router guide template holder of claim 9, further comprising in combination:

a template having a base portion and a top portion, said template further comprising exterior and interior continuous surfaces interconnecting the base and top portions of said template along an outer periphery and an inner periphery of said template, respectively, to facilitate joinery cuts and carves with a single template, the base portion adapted for removable and adjustable interconnection with the at least one linear keyed slot of the cross member, said template defining a template centering hole centered within said template and adapted for aligning with the hole centered between the first and second ends of said template holder cross member.

11. The pantograph-type woodworking router guide template holder and template combination of claim 10, wherein at least a portion of at least one of the exterior continuous surface and the interior continuous is tapered from the base portion to the top portion, and wherein said template has a locking key on either side of the template centering hole adapted for removeably locking the template onto the template holder cross member with the template centering hole of the template aligned with the hole centered midway between the first and second ends of the said template holder cross member.

12. The pantograph-type woodworking router guide template holder and template combination of claim 10, wherein the interior surface further comprises a stepped interior surface having a larger circumference upper interior surface and a smaller circumference lower interior surface, and wherein said template has a locking key on either side of the template centering hole adapted for removeably locking the template onto the template holder cross member with the template centering hole of the template aligned with the hole centered midway between the first and second ends of the said template holder cross member.

13. The pantograph-type woodworking router guide template holder and template combination of claim 10, wherein at least one of the exterior continuous surface and the interior continuous surface is tapered between the base portion and the top portion, and wherein said template has a locking key on each side of the template centering hole adapted for removeably locking the template onto the template holder cross member with the template centering hole of the template aligned with the hole centered midway between the first and second ends of the said template holder cross member.

14. The pantograph-type woodworking router guide template holder and template combination of claim 10, wherein both the exterior continuous surface and the interior continuous surface are tapered, wherein the exterior continuous surface is tapered inwardly from the base portion to the top portion, wherein the interior continuous surface is tapered outwardly from the base portion to the top portion, wherein the taper of each of the continuously-tapered exterior and interior surfaces extends around the entire exterior and interior peripheries, respectively, of the template, and wherein said template has a locking key on each side of the template centering hole adapted for removeably locking the template onto the template holder cross member with the template centering hole of the template aligned with the hole centered midway between the first and second ends of the said template holder cross member.

15. An improved method of horizontally centering templates on a template holder cross member comprising the steps:

inserting a keyed template tenon into a slot of the template holder;

sliding the template in the slot to near the horizontal center of the template holder;

pinning with one of a pin and a shaft a center hole of the template to a corresponding center hole in the template holder so as to locate the template at a centered location on the template holder; and

tightening a locking mechanism of each key associated with the template to fix the template in place at the centered location on the template holder.