METHOD FOR TEMPERING GLASS SHEETS

• US 20200131070A1
• Filed: 06/13/2018
• Published: 04/30/2020
• Est. Priority Date: 06/27/2017
• Status: Active Grant

• Current Assignee: Glaston Finland Oy (Glaston Oyj)
• Original Assignee: Glaston Finland Oy (Glaston Oyj)
• Inventors: LYYTIKAINEN, Pekka, VEHMAS, Jukka
• Granted Patent: US 11,584,676 B2
• Time in Patent Office: Days
• CPC Class Codes: C03B 27/012 by heat treatment, e.g. for crystallisation; Heat treatment of glass products before tempering by cooling C03B27/008, C03B27/016 take precedence
• CPC Class Codes: C03B 27/0404 Nozzles, blow heads, blowing units or their arrangements, specially adapted for flat or bent glass sheets
• CPC Class Codes: C03B 27/0413 Stresses, e.g. patterns, values or formulae for flat or bent glass sheets
• CPC Class Codes: C03B 27/0417 Controlling or regulating for flat or bent glass sheets
• CPC Class Codes: C03B 27/044 for flat or bent glass sheets being in a horizontal position

Abstract

A method for heat strengthening or tempering glass sheets of a glass load containing several glass sheets, in which the glass sheets are heated in a furnace to a tempering temperature and the glass load is transferred at a transfer speed (W) away from the furnace into a tempering unit, in which the actual quenching is conducted by blasting cooling air onto both surfaces of the glass sheets. By an initial blasting unit, located between the furnace and the quenching unit and divided into initial blasting zones in the direction transverse to the motion of the glass, is blasted compressed air onto the surface of the leading and trailing edges of a glass sheet, to the direction of which normal it is desired to straighten the end in order to decrease end-edge kink.

Claims

1. A method for heat strengthening or tempering glass sheets, in which one or more glass sheets are heated in a furnace to a tempering temperature and the one or more glass sheets are transferred at a transfer speed (W) away from the furnace into a quenching unit, in which quenching is conducted by blasting cooling air onto both surfaces of the one or more glass sheets, and in which by an initial blasting unit, located between the furnace and the quenching unit, is blasted compressed air as an initial blasting onto leading and trailing edges of the one or more glass sheets,

wherein the initial blasting is directed onto the surface of a side of the one or more glass sheets, to the direction of which normal it is desired to straighten the end in order to decrease end-edge kink, and

wherein initial blasting distances from the leading edge of the one or more glass sheets towards the trailing edge of the one or more glass sheets, and from the trailing edge of the one or more glass sheets towards the leading edge of the one or more glass sheets, are 10-250 mm.

2. A method according to claim 1, wherein the initial blasting unit is divided, in a direction transverse to a motion of glass, into separately adjustable initial blasting zones, a blasting time or a blasting pressure of which is adjusted separately.

3. A method according to claim 2, wherein the one or more glass sheets includes at least two side-by-side glass sheets, wherein leading edges of the at least two side-by-side glass sheets arrive into the initial blasting area at different times, and initial blasting onto a glass sheet of the at least two side-by-side glass sheets travelling thereinafter from its leading edge starts a time Δ

t=Δ

S/W later than to a glass sheet of the at least two side-by-side glass sheets travelling further onward from its leading edge, wherein Δ

S is a difference in distance parallel to the motion of glass between the leading edges of the at least two side-by-side glasses glass sheets, which (Δ

S) is smaller than a length in a motion direction of glass of the glass sheet travelling further onward.

4. A method according to claim 1, wherein, as initial blasting, onto a top surface of the leading and trailing edges of the one or more glass sheets is blasted compressed air in order to decrease downward-oriented, towards the lower initial cooling air enclosures, end-edge kinks of the leading and trailing edges of the one or more glass sheets, and the initial blasting distances from the leading edges of the one or more glass sheets towards the trailing edges of the one or more glass sheets, and from the trailing edges of the one or more glass sheets towards the leading edges of the one or more glass sheets, are 50-250 mm.

5. A method according to claim 4, wherein the initial blasting distances from the leading edges of the one or more glass sheets towards the trailing edges of the one or more glass sheets, and from the trailing edges of the one or more glass sheets towards the leading edges of the one or more glass sheets, are 50-150 mm.

6. A method according to claim 2, wherein a width of one of the initial blasting zones is 30-130 mm.

7. A method according to claim 1, wherein an initial blasting distance in the trailing edge of the one or more glass sheets is shorter than in the leading edge of the one or more glass sheets.

8. A method according to claim 1, wherein an initial blasting pressure in the trailing edge of the one or more glass sheets is lower than in the leading edge of the one or more glass sheets.

9. A method according to claim 1, wherein an initial blasting pressure increases as the end-edge kink deepens and the initial blasting distance lengthens as the end-edge kink lengthens.

10. A method according to claim 1, wherein onto a bottom surface of the trailing edge of the one or more glass sheets is blasted compressed air, a cooling effect caused by which on the bottom surface of the one or more glass sheets is lower and/or an initial blasting distance shorter than on a top surface of the one or more glass sheets.

11. A method according to claim 1, wherein a duration of the initial blasting striking the leading and trailing edges of the one or more glass sheets is adjusted locally in a direction transverse to a motion of a glass sheet of the one or more glass sheets in at least three initial blasting zones such that the initial blasting distance from the leading edge of the one or more glass sheets towards the trailing edge of the one or more glass sheets, and/or the initial blasting distance from the trailing edge of the one or more glass sheets towards the leading edge of the one or more glass sheets, varies among the initial blasting zones.

12. A method according to claim 11, wherein the initial blasting distances are longer in initial blasting zones parallel to the motion of glass near side edges of the one or more glass sheets than in the initial blasting zones parallel to the motion of glass in a middle area of a width of the one or more glass sheets.

13. A method according to claim 11, wherein the duration of the initial blasting striking the one or more glass sheets is adjusted locally in the direction transverse to a motion of glass in at least five initial blasting zones.

14. A method according to claim 11, wherein a shape of the tempered ends of the glass sheet is measured by an automatic measurement apparatus in real time (online) to obtain measurement data, and zone-specific blasting times of the at least three initial blasting zones are adjusted automatically on the basis of the measurement data.

15. A method according to claim 1, wherein, as initial blasting, onto a bottom surface of the leading and trailing edges of the one or more glass sheets coated on their top surface is blasted compressed air in order to decrease upwards-oriented, towards the upper initial cooling air enclosures, end-edge kinks of the leading and trailing edges of the glass sheets, and the initial blasting distances from the leading edges of the one or more glass sheets towards the trailing edges of the one or more glass sheets, and from the trailing edges of the one or more glass sheets towards the leading edges of the one or more glass sheets, are 10-50 mm.

16. A method according to claim 15, wherein initial blasting onto a 10-50 mm wide zone of side edges of a glass sheet of the one or more glass sheets continues along an entire length of the glass sheet.