WASHING MACHINE

• US 20200131685A1
• Filed: 09/20/2019
• Published: 04/30/2020
• Est. Priority Date: 09/21/2018
• Status: Active Grant

• Current Assignee: LG Electronics, Inc. (LG Corporation)
• Original Assignee: LG Electronics, Inc. (LG Corporation)
• Inventors: LEE, Jeonguk, PYO, Joonho, LEE, Taehee
• Granted Patent: US 11,168,431 B2
• Time in Patent Office: Days
• CPC Class Codes: D06F 23/04 and rotating or oscillating about a vertical axis
• CPC Class Codes: D06F 37/40 for driving the receptacle and an agitator or impeller, e.g. alternatively D06F37/304, D06F37/308 take precedence
• CPC Class Codes: F16D 11/14 with clutching members movable only axially F16D11/02, F16D11/08 take precedence
• CPC Class Codes: F16D 27/09 and with interengaging jaws or gear-teeth
• CPC Class Codes: H01F 27/24 Magnetic cores
• CPC Class Codes: H01F 27/325 Coil bobbins formers for coils in general H01F5/02
• CPC Class Codes: H01F 7/081 Magnetic constructions

Abstract

A washing machine includes a washing tub rotatably disposed to accommodate laundry, a pulsator rotatably disposed in the washing tub, a drive shaft to rotate the pulsator, a dehydration shaft to be connected to the washing tub and through which the drive shaft passes, a solenoid to form a magnetic field when a current is applied, a fixing core to surround the solenoid, and a clutch to couple and uncouple the drive shaft and the dehydration shaft. The clutch includes an armature to be lifted by a magnetic force of the solenoid, and a clutch coupler to be elevated along the dehydration shaft, perform coupling between the drive shaft and the dehydration shaft in a first position, and perform uncoupling between the drive shaft and the dehydration shaft in a second position lifted from the first position. The shape of the armature provides a more uniform lifting force.

Claims

1. A washing machine, comprising:

a washing tub provided to accommodate laundry therein;

a dehydration shaft configured to rotate the washing tub, the dehydration shaft having a hollow portion therein;

a pulsator rotatably disposed in the washing tub;

a drive shaft passing through the hollow portion of the dehydration shaft, the drive shaft configured to rotate the pulsator;

a clutch configured to selectively transmit rotation of the drive shaft to the dehydration shaft;

a solenoid configured to generate a magnetic field when a current is applied to the solenoid; and

a fixing core located alongside the solenoid,

wherein the clutch comprises;

a clutch coupler movable along the dehydration shaft between a first position and a second positon, the dehydration shaft being connected to the drive shaft when the clutch coupler is in the first positon, and the dehydration shaft being disconnected from the drive shaft when the clutch coupler is in the second positon; and

an armature fixed to the clutch coupler, the armature being movable by the solenoid to thereby move the clutch coupler from the first position to the second position, the armature comprising;

a core base located below the fixing core, the core base extending outward from the clutch coupler; and

a core outer portion extending upward from an outer periphery of the core base.

2. The washing machine of claim 1, wherein the core outer portion extends outward from the outer periphery of the core base such that an uppermost portion of the core outer portion is spaced further away from the dehydration shaft than a lowermost portion of the core outer portion.

3. The washing machine of claim 2, wherein an outer side of the core outer portion is inclined at an acute angle with respect to horizontal.

4. The washing machine of claim 2, wherein the core outer portion has a truncated cone shape such that the uppermost portion of the core outer portion has a diameter larger than a diameter of the lowermost portion of the core outer portion.

5. The washing machine of claim 1, wherein a lower end of the fixing core is positioned in an area surrounded by the core outer portion when the clutch coupler is in the second position.

6. The washing machine of claim 1, further comprising a bearing configured to rotatably support the dehydration shaft, the bearing being located at an upper side of the solenoid.

7. The washing machine of claim 6, further comprising a bearing housing configured to receive the bearing and the solenoid therein, wherein a portion of the bearing housing comprises the fixing core.

8. The washing machine of claim 1, wherein the core outer portion comprises:

a lower core outer portion extending upward from an outer circumference of the core base; and

an upper core outer portion located above the lower core outer portion, the upper core outer portion having an inner diameter larger than an inner diameter of the lower core outer portion.

9. The washing machine of claim 8, wherein the core outer portion further comprises a core connecting portion interconnecting an upper end of the lower core outer portion to a lower end of the upper core outer portion, and

wherein an angle that the core connecting portion forms with respect to a rotational axis of the drive shaft is greater than an angle that the upper core outer portion forms with respect to the rotational axis of the drive shaft.

10. The washing machine of claim 9, wherein a lower end of the fixing core is positioned in an area surrounded by the lower core outer portion when the clutch coupler is in the second position.

11. The washing machine of claim 9, wherein the lower core outer portion extends from the core base to a first height, and

wherein the inner diameter of the upper core outer portion is larger than the inner diameter of the lower core outer portion at the first height.

12. The washing machine of claim 11, wherein the core connecting portion extends perpendicular to the rotational axis of the drive shaft.

13. The washing machine of claim 12, wherein the core base includes an opening through which the dehydration shaft passes, and

wherein the armature further comprises a core inner portion extended upward from the core base at the opening.

14. The washing machine of claim 13, wherein the core inner portion has a cylindrical shape surrounding a circumference of the dehydration shaft, and

wherein the core inner portion extends from the core base to a height higher than a height of the core outer portion.

15. The washing machine of claim 1, further comprising an elastic member configured to apply a biasing force to the clutch in a direction biasing the clutch coupler toward the first positon.

16. The washing machine of claim 15, further comprising a bearing configured to rotatably support the dehydration shaft, the bearing being located at an upper side of the solenoid,

wherein the solenoid comprises:

a bobbin through which the dehydration shaft passes; and

a coil wound around the bobbin, and

wherein the elastic member is a coil spring disposed between the bearing and the clutch coupler.

17. The washing machine of claim 1, further comprising:

a motor having a rotor; and

a rotor hub connecting the rotor to the drive shaft,

wherein the clutch coupler is engaged with the rotor hub in the first position and separated from the rotor hub in the second position.

18. The washing machine of claim 1, wherein a magnetic force acting between the solenoid and the clutch is generally uniform as the clutch coupler moves from the first position to the second position.

19. A washing machine, comprising:

a cabinet;

an outer tub located in the cabinet, the outer tub being provided to accommodate wash water therein;

an inner tub located in the outer tub, the inner tub being provided to accommodate laundry therein;

an outer shaft configured to rotate the inner tub, the outer shaft having a hollow portion therein;

a pulsator rotatably disposed in the inner tub;

an inner shaft passing through the hollow portion of the outer shaft, the inner shaft configured to rotate the pulsator;

a clutch configured to selectively transmit rotation of the inner shaft to the outer shaft;

a solenoid configured to generate a magnetic field when a current is applied to the solenoid;

a bearing configured to rotatably support the outer shaft, the bearing being located at an upper side of the solenoid; and

a bearing housing configured to receive the bearing and the solenoid therein, the bearing housing including a fixing core located alongside the solenoid,

wherein the clutch comprises;

a clutch coupler movable along the outer shaft between a first position and a second positon, the outer shaft being connected to the inner shaft when the clutch coupler is in the first positon, and the outer shaft being disconnected from the inner shaft when the clutch coupler is in the second positon; and

an armature fixed to the clutch coupler, the armature being movable by the solenoid to thereby move the clutch coupler from the first position to the second position, the armature comprising;

a core base located below the fixing core, the core base extending outward from the clutch coupler; and

a core outer portion extending upward from an outer periphery of the core base,

wherein the core outer portion extends outward from the outer periphery of the core base such that an uppermost portion of the core outer portion is spaced further away from the outer shaft than a lowermost portion of the core outer portion,

wherein the core outer portion has a truncated cone shape such that the uppermost portion of the core outer portion has a diameter larger than a diameter of the lowermost portion of the core outer portion, and

wherein a lower end of the fixing core is positioned in an area surrounded by the core outer portion when the clutch coupler is in the second position.

20. A washing machine, comprising:

a cabinet;

an outer tub located in the cabinet, the outer tub being provided to accommodate wash water therein;

an inner tub located in the outer tub, the inner tub being provided to accommodate laundry therein;

an outer shaft configured to rotate the inner tub, the outer shaft having a hollow portion therein;

a pulsator rotatably disposed in the inner tub;

an inner shaft passing through the hollow portion of the outer shaft, the inner shaft configured to rotate the pulsator;

a clutch configured to selectively transmit rotation of the inner shaft to the outer shaft;

a solenoid configured to generate a magnetic field when a current is applied to the solenoid;

a bearing configured to rotatably support the outer shaft, the bearing being located at an upper side of the solenoid; and

a bearing housing configured to receive the bearing and the solenoid therein, the bearing housing including a fixing core located alongside the solenoid,

wherein the clutch comprises;

a clutch coupler movable along the outer shaft between a first position and a second positon, the outer shaft being connected to the inner shaft when the clutch coupler is in the first positon, and the outer shaft being disconnected from the inner shaft when the clutch coupler is in the second positon; and

an armature fixed to the clutch coupler, the armature being movable by the solenoid to thereby move the clutch coupler from the first position to the second position, the armature comprising;

a core base located below the fixing core, the core base extending outward from the clutch coupler; and

a core outer portion extending upward from an outer periphery of the core base, the core outer portion comprising;

a lower core outer portion extending upward from an outer circumference of the core base;

an upper core outer portion located above the lower core outer portion, the upper core outer portion having an inner diameter larger than an inner diameter of the lower core outer portion; and

a core connecting portion interconnecting an upper end of the lower core outer portion to a lower end of the upper core outer portion,

wherein a lower end of the fixing core is positioned in an area surrounded by the lower core outer portion when the clutch coupler is in the second position.