SYSTEM AND METHOD FOR MONITORING A DRILL RIG

• US 20200131897A1
• Filed: 10/29/2018
• Published: 04/30/2020
• Est. Priority Date: 10/29/2018
• Status: Active Grant

• Current Assignee: Barry J. Nield, George A. Nield
• Original Assignee: Barry J. Nield, George A. Nield
• Inventors: Nield, Barry J., Nield, George A.
• Granted Patent: US 11,608,733 B2
• Time in Patent Office: Days
• CPC Class Codes: E21B 41/00 Equipment or details not covered by groups E21B15/00 - E21B40/00
• CPC Class Codes: G01M 13/00 Testing of machine parts
• CPC Class Codes: G06T 2207/20092 Interactive image processing based on input by user
• CPC Class Codes: G06T 7/0004 Industrial image inspection
• CPC Class Codes: H04N 7/183 for receiving images from a single remote source

Abstract

A system for communicating with a drill rig includes a data acquisition board and a plurality of sensors. Each sensor transmits operational data associated with the drill rig to the data acquisition board, and the operational data includes an operating parameter of equipment or environmental information associated with the drill rig. A camera generates image data associated with the operational data and transmits the image data to the data acquisition board. A processor on the data acquisition board is configured to synchronize the operational data with the image data. A mobile communications device receives the operational data synchronized with the image data from the processor. A database server is remote from the above ground drill rig and in communication with the mobile communications device, and the database server is configured to receive the operational data synchronized with the image data from the mobile communications device.

Claims

1. A system for communicating with an above ground drill rig, comprising:

a data acquisition board on the above ground drill rig;

a plurality of sensors on the above ground drill rig, wherein each sensor transmits operational data associated with the above ground drill rig to said data acquisition board, wherein said operational data comprises at least one of an operating parameter of equipment on the above ground drill rig or environmental information associated with the above ground drill rig;

a camera on the above ground drill rig that generates image data associated with said operational data and transmits said image data to said data acquisition board;

a processor on said data acquisition board configured to execute first logic stored in a first memory that causes said processor to synchronize said operational data with said image data;

a mobile communications device that receives said operational data synchronized with said image data from said processor, wherein said mobile communications device comprises a smart phone or a tablet; and

a database server remote from the above ground drill rig and in communication with said mobile communications device, wherein said database server is configured to receive said operational data synchronized with said image data from said mobile communications device.

2. The system of claim 1, wherein said database server is configured to execute second logic stored in a second memory that causes said database server to compare said operational data synchronized with said image data.

3. The system of claim 2, wherein said database server is configured to generate a notification when said operational data synchronized with said image data is inconsistent with said image data.

4. The system of claim 2, wherein said database server is configured to generate a notification when said operational data synchronized with said image data is consistent with said image data.

5. The system of claim 2, wherein at least one of said first logic or said second logic enables a user to select said operational data to be synchronized with said image data.

6. The system of claim 2, wherein at least one of said first logic or said second logic enables a user to select said operational data to be compared with said image data.

7. A system for communicating with an above ground drill rig, comprising:

a data acquisition board on the above ground drill rig;

a plurality of sensors on the above ground drill rig, wherein each sensor transmits operational data associated with the above ground drill rig to said data acquisition board, wherein said operational data comprises at least one of an operating parameter of equipment on the above ground drill rig or environmental information associated with the above ground drill rig;

a camera on the above ground drill rig that generates image data associated with said operational data and transmits said image data to said data acquisition board;

a processor on said data acquisition board configured to execute first logic stored in a first memory that causes said processor to synchronize said operational data with said image data;

a database server remote from the above ground drill rig and in communication with said processor, wherein said database server is configured to receive said operational data synchronized with said image data from said processor and execute second logic stored in a second memory that causes said database server to compare said operational data synchronized with said image data.

8. The system of claim 7, wherein said database server is configured to generate a notification when said operational data synchronized with said image data is inconsistent with said image data.

9. The system of claim 7, wherein said database server is configured to generate a notification when said operational data synchronized with said image data is consistent with said image data.

10. The system of claim 7, wherein at least one of said first logic or said second logic enables a user to select said operational data to be synchronized with said image data.

11. The system of claim 7, wherein at least one of said first logic or said second logic enables a user to select said operational data to be compared with said image data.

12. A method for communicating with an above ground drill rig, comprising:

sensing an operating parameter of equipment on the above ground drill rig;

generating an image associated with said operating parameter of equipment on the above ground drill rig;

transmitting operational data reflective of said operating parameter and image data reflective of said image to a data acquisition board on the above ground drill rig;

synchronizing said operational data with said image data;

transferring said operational data synchronized with said image data to a mobile communications device, wherein said mobile communications device comprises a smart phone or a tablet, and

transferring said operational data synchronized with said image data from said mobile communications device to a database server remote from the above ground drill rig.

13. The method as in claim 12, further comprising comparing said operational data synchronized with said image data.

14. The method as in claim 13, further comprising generating a notification when said operational data synchronized with said image data is inconsistent with said image data.

15. The method as in claim 13, further comprising generating a notification when said operational data synchronized with said image data is consistent with said image data.

16. The method as in claim 13, further comprising selecting said operational data to be synchronized with said image data.

17. The method as in claim 13, further comprising selecting said operational data to be compared with said image data.