IMPROVED CLEANING INSTALLATION FOR AN INTERNAL COMBUSTION ENGINE

• US 20200131986A1
• Filed: 03/19/2018
• Published: 04/30/2020
• Est. Priority Date: 03/20/2017
• Status: Active Grant

• Current Assignee: Flex Fuel-Energy Development Co.
• Original Assignee: Flex Fuel-Energy Development Co.
• Inventors: Le Polles, Sebastien Alain
• Granted Patent: US 10,774,738 B2
• Time in Patent Office: Days
• CPC Class Codes: F01D 25/002 Cleaning of turbomachines
• CPC Class Codes: F02B 2075/125 Direct injection in the combustion chamber for spark ignition engines, i.e. not in pre-combustion chamber
• CPC Class Codes: F02B 3/06 with compression ignition compression ignition engines using air or gas for blowing fuel into compressed air in cylinder F02B13/02
• CPC Class Codes: F02B 77/04 Cleaning of, preventing corrosion or erosion in, or preventing unwanted deposits in, combustion engines
• CPC Class Codes: F02D 41/0055 Special engine operating conditions, e.g. for regeneration of exhaust gas treatment apparatus
• CPC Class Codes: F02M 25/00 Engine-pertinent apparatus for adding non-fuel substances or small quantities of secondary fuel to combustion-air, main fuel or fuel-air mixture adding secondary air to fuel-air mixture F02M23/00; adding exhaust gases F02M26/00; fuel-injection apparatus operating simultaneously on two or more fuels or on a liquid fuel and another liquid F02M43/00
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

An installation for cleaning a motorization system includes an injector, a diagnostic device, and a controller. The injector executes a cleaning sequence for cleaning the motorization system. It does so by injecting a cleaning fluid into one of the inlets. The diagnostic device determines a soiling level as a function of a defect level. The soiling level is indicative of a level of soiling of the motorization system and the defect level is indicative of a level of defectiveness of the first moving part. The controller is configured to supply cleaning parameters to the injection devices for execution of the cleaning sequence. These cleaning parameters depend on the soiling level.

Claims

1-12. -12. (canceled)

13. An apparatus comprising an installation for cleaning a motorization system that comprises an engine, a gas-circulation circuit, and an exhaust-gas outlet, wherein said engine is an internal-combustion engine that comprises inlets that are configured for receiving combustible products, wherein said gas circulation circuit comprises pipes and moving parts arranged together to feed a gas mixture to one of said inlets, wherein said moving parts comprise a first moving part, wherein said installation comprises an injector, a diagnostic device, and a controller, wherein said injector is configured to execute a cleaning sequence for cleaning said motorization system by injecting a cleaning fluid into one of said inlets, wherein said diagnostic device is configured to estimate a soiling level as a function of a defect level, said soiling level being indicative of a level of soiling of said motorization system and said defect level being indicative of a level of defectiveness of said first moving part, and wherein said controller is configured to supply cleaning parameters to said injection devices for execution of said cleaning sequence, said cleaning parameters being a function of said soiling level.

14. The apparatus of claim 13, wherein said motorization system comprises a gas circulation circuit adapted to feed, to one of said inlets, a gas mixture that comprises exhaust gas available at said exhaust outlet.

15. The apparatus of claim 13, wherein said moving parts comprise a part selected from the group comprise an inlet valve, an EGR valve, and a moving member of a turbo compressor.

16. The apparatus of claim 13, wherein said diagnostic device is configured to cause said first moving part to execute an actual stroke between extreme positions, wherein, in the absence of any defect in said first moving part, said actual stroke is equal to a theoretical maximum stroke, wherein a second moving part is retained in a fixed position, wherein said diagnostic device is configured to estimate said level of defectiveness as a function of said actual stroke and said theoretical maximum stroke.

17. The apparatus of claim 13, further comprising a fault memory associated with said motorization system, said fault memory having stored therein fault information relating to a fault in said first in said first moving part, wherein said diagnostic device is configured to cause said first moving part to execute an actual stroke between extreme positions, wherein, in the absence of any defect in said first moving part, said actual stroke is equal to a theoretical maximum stroke, wherein said diagnostic device is adapted to read said fault information, to estimate said level of defectiveness of said first moving part as a function of said fault information and of an extent to which said actual stroke and theoretical maximum stroke differ.

18. The apparatus of claim 13, wherein said diagnostic device is configured to cause each of first moving part to execute an actual stroke between extreme positions, wherein, in the absence of any defect in said first moving part, said actual stroke is equal to a theoretical maximum stroke, wherein said diagnostic device is configured to estimate a level of defectiveness for all of said moving parts as a function of said actual strokes and said theoretical maximum strokes.

19. The apparatus of claim 13, wherein, after having estimated said level of defectiveness to exceed a predefined value, said diagnostic device is configured to cause execution of an initial cleaning sequence, to again estimate said level of defectiveness, to report said first moving part as having failed if said level of defectiveness fails to improve after said initial cleaning sequence.

20. The apparatus of claim 13, wherein said diagnostic device is configured to estimate said soiling level as a function of estimates of levels of defectiveness of said moving parts, including said level of defectiveness of said first moving part, wherein said diagnostic device is further configured to use said estimated soiling level of said motorization system to determine cleaning parameters of a cleaning sequence comprising a plurality of cleaning cycles, said cleaning parameters comprising a number of cleaning cycles and injection parameters that specify, for each of said cleaning cycles, at least one of a duration of said cleaning cycle and a quantity of cleaning fluid to be injected during said cleaning cycle, and wherein said controller is configured to cause execution of said cleaning sequence by said injection device in accordance with said injection parameters.

21. The apparatus of claim 20, wherein said injection parameters transmitted to the injection device comprise a temperature of said cleaning fluid.

22. The apparatus of claim 20, wherein said injection parameters transmitted to the injection device comprise a pressure of said cleaning fluid.

23. The apparatus of claim 20, wherein said injection parameters transmitted to the injection device comprise a state of said cleaning fluid.

24. The apparatus of claim 20, wherein said injection parameters transmitted to the injection device comprise a composition of said cleaning fluid.

25. The apparatus of claim 20, wherein said injection parameters transmitted to the injection device comprise a proportion of hydrogen in said cleaning fluid.

26. The apparatus of claim 20, wherein said controller is further configured to determine a movement parameter of said first moving part as a function of said estimated soiling level of said motorization system and to cause movement of said first moving part that is consistent with said moving parameters during execution of said cleaning sequence.

27. The apparatus of claim 20, wherein said controller is further configured to determine a movement parameter of said first moving part as a function of levels of defectiveness of said moving parts and to cause movement of said first moving part that is consistent with said moving parameters during execution of said cleaning sequence.

28. The apparatus of claim 20, wherein said diagnostic device is configured to estimate a level of soiling of said engine based at least in part on levels of defectiveness of said moving parts and intrinsic parameters of said engine.

29. The apparatus of claim 20, wherein said diagnostic device is configured to estimate a level of soiling of said engine at least in part based on conditions of use of said motorization system.