INLET AIR HEATING SYSTEMS FOR COMBINED CYCLE POWER PLANTS

• US 20200131990A1
• Filed: 10/26/2018
• Published: 04/30/2020
• Est. Priority Date: 10/26/2018
• Status: Active Grant

• Current Assignee: GE Infrastructure Technology, LLC (General Electric Company)
• Original Assignee: General Electric Company
• Inventors: Kippel, Bradly Aaron, Beadie, Douglas Frank, Erickson, Dean Matthew
• Granted Patent: US 10,947,900 B2
• Time in Patent Office: Days
• CPC Class Codes: F01K 17/025 in combination with at least one gas turbine, e.g. a combustion gas turbine
• CPC Class Codes: F01K 17/06 Returning energy of steam, in exchanged form, to process, e.g. use of exhaust steam for drying solid fuel or plant
• CPC Class Codes: F01K 23/10 with exhaust fluid of one cycle heating the fluid in another cycle F01K17/025 takes precedence
• CPC Class Codes: F01K 23/101 Regulating means specially adapted therefor F01K23/105, F01K23/108 take precedence
• CPC Class Codes: F02C 1/04 the working fluid being heated indirectly in a fluidised-bed combustor F02C3/205
• CPC Class Codes: F02C 1/05 characterised by the type or source of heat, e.g. using nuclear or solar energy
• CPC Class Codes: F02C 6/18 using the waste heat of gas-turbine plants outside the plants themselves, e.g. gas-turbine power heat plants using waste heat as source of energy for refrigeration plants F25B27/02; using the waste heat of a gasturbine for steam generation or in a steam cycle see F01K23/10
• CPC Class Codes: F02C 7/047 Heating to prevent icing
• CPC Class Codes: F02C 7/057 Control or regulation conjointly with fuel supply control F02C9/50, with nozzle area control F02K1/16
• CPC Class Codes: F02C 7/08 Heating air supply before combustion, e.g. by exhaust gases
• CPC Class Codes: F02C 7/143 before or between the compressor stages
• CPC Class Codes: F05D 2260/20 Heat transfer, e.g. cooling
• CPC Class Codes: Y02E 20/16 Combined cycle power plant [CCPP], or combined cycle gas turbine [CCGT]

Abstract

Inlet air heating systems for combined cycle power plants and combined cycle power plants including inlet air heating systems are disclosed. The inlet air heating systems may include a plurality of heating coil assemblies partially positioned within an inlet housing of a gas turbine system, and a vent valve in fluid communication with each of the heating coils. The inlet air heating system may also include a supply line in fluid communication with the heating coils to provide water to the heating coils, and a hot water line in fluid communication with the supply line and a component positioned downstream of a condenser of the combined cycle power plant. The hot water line may provide hot water from the combined cycle power plant to the supply line. Additionally, the inlet air heating system may include a drain line in fluid communication with the heating coils and the condenser.

Claims

1. An inlet air heating system for a gas turbine system of a combined cycle power plant, the inlet air heating system comprising:

a plurality of heating coil assemblies at least partially positioned within an inlet housing of the gas turbine system;

a vent valve in fluid communication with each of the plurality of heating coil assemblies, the vent valve allowing air to flow into and out of the plurality of heating coil assemblies when in an open position;

a supply line in fluid communication with the plurality of heating coil assemblies, the supply line providing water to the plurality of heating coil assemblies;

a hot water line in fluid communication with the supply line and a component of the combined cycle power plant positioned downstream of a condenser of the combined cycle power plant, the hot water line providing hot water from the combined cycle power plant to the supply line; and

a drain line in fluid communication with the plurality of heating coil assemblies and the condenser of the combined cycle power plant, the drain line providing the water from the plurality of heating coil assemblies to the condenser.

2. The inlet air heating system of claim 1, further comprising:

a discharge line in fluid communication with the plurality of heating coil assemblies, the discharge line receiving the water directly from the plurality of heating coil assemblies;

a control valve fluidly coupling the discharge line and the drain line to provide the water from the discharge line to the drain line; and

a return line fluidly coupled to the control valve, the return line receiving the water from the discharge line via the control valve, and providing the water to a conduit of the combined cycle power plant positioned downstream of the condenser.

3. The inlet air heating system of claim 2, further comprising:

a cold water line providing cold water; and

a mixing valve fluidly coupling the supply line, the hot water line, and the cold water line, the mixing valve providing at least one of the hot water from the hot water line and the cold water from the cold water line to the supply line.

4. The inlet air heating system of claim 3, further comprising:

a stop valve positioned on and in fluid communication with the hot water line, the stop valve positioned upstream of the mixing valve.

5. The inlet air heating system of claim 1, wherein the hot water line provides the water to the supply line via one of:

a conduit positioned downstream of the condenser of the combined cycle power plant, or

a heat recovery steam generator (HRSG) of the combined cycle power plant.

6. The inlet air heating system of claim 1, wherein each of the plurality of heating coil assemblies includes:

an inlet portion in direct fluid communication with the supply line;

a coil portion positioned downstream of the inlet portion; and

an outlet portion positioned downstream of the coil portion.

7. The inlet air heating system of claim 6, wherein the vent valve is in direct fluid communication with the inlet portion of each of the plurality of heating coil assemblies.

8. The inlet air heating system of claim 1, wherein the vent valve in fluid communication with each of the plurality of heating coil assemblies is in the open position during a non-operational state of the gas turbine system of the combined cycle power plant to allow all the water in the plurality of heating coil assemblies to be replaced with air.

9. The inlet air heating system of claim 8, wherein the vent valve in fluid communication with each of the plurality of heating coil assemblies is:

in the open position during a start-up state of the gas turbine system of the combined cycle power plant to allow all the air in the plurality of heating coil assemblies to be replaced with the water; and

in a closed position during an operational state of the gas turbine system of the combined cycle power plant to prevent the water from being removed from the plurality of heating coil assemblies via the vent valve.

10. The inlet air heating system of claim 8, further comprising:

a drain valve in fluid communication with the supply line, wherein the drain valve is;

in a closed position during the start-up state and the operational state of the gas turbine system of the combined cycle power plant to prevent the water from leaving the supply line; and

in an open position during the non-operational state of the gas turbine system of the combined cycle power plant to allow all of the water to be purged from the supply line.

11. A combined cycle power plant, comprising:

a gas turbine system including an inlet housing for receiving ambient air;

a heat recovery steam generator (HRSG) in fluid communication with the gas turbine system, the HRSG receiving exhaust gas from the gas turbine system;

a steam turbine in fluid communication with the HRSG, the steam turbine receiving steam generated by the HRSG using the exhaust gas from the gas turbine system;

a condenser in fluid communication with the steam turbine, the condenser receiving exhaust steam from the steam turbine; and

an inlet air heating system in communication with the inlet housing of the gas turbine system and in communication with the condenser, the inlet air heating system including;

a plurality of heating coil assemblies at least partially positioned within the inlet housing of the gas turbine system;

a vent valve in fluid communication with each of the plurality of heating coil assemblies, the vent valve allowing air to flow into and out of the plurality of heating coil assemblies when in an open position;

a supply line in fluid communication with the plurality of heating coil assemblies, the supply line providing water to the plurality of heating coil assemblies;

a hot water line in fluid communication with the supply line and one of the HRSG or a conduit positioned downstream of a condenser, the hot water line providing hot water to the supply line; and

a drain line in fluid communication with the plurality of heating coil assemblies and the condenser, the drain line providing the water from the plurality of heating coil assemblies to the condenser.

12. The combined cycle power plant of claim 11, further comprising:

a condensate pump in fluid communication with the condenser, the condensate pump removing the water included in the condenser;

a deaerator in fluid communication with the condensate pump, the deaerator receiving the water from the condensate pump and removing at least one gas from the water; and

a forwarding pump in fluid communication with the deaerator and the HRSG, the forwarding pump providing the water from the deaerator to the HRSG.

13. The combined cycle power plant of claim 12, wherein the inlet air heating system further comprises:

a discharge line in fluid communication with the plurality of heating coil assemblies, the discharge line receiving the water directly from the plurality of heating coil assemblies;

a control valve fluidly coupling the discharge line and the drain line to provide the water from the discharge line to the drain line; and

a return line fluidly coupled to the control valve, the return line receiving the water from the discharge line via the control valve, and providing the water to one of;

a conduit fluidly coupling the condenser and the condensate pump, or

a conduit fluidly coupling the deaerator and the forwarding pump.

14. The combined cycle power plant of claim 12, wherein the inlet air heating system further comprises:

a cold water line providing cold water; and

a mixing valve fluidly coupling the supply line, the hot water line, and the cold water line, the mixing valve providing at least one of the hot water from the hot water line and the cold water from the cold water line to the supply line.

15. The combined cycle power plant of claim 11, wherein each of the plurality of heating coil assemblies of the inlet air heating system includes:

an inlet portion in direct fluid communication with the supply line;

a coil portion positioned downstream of the inlet portion; and

an outlet portion positioned downstream of the coil portion.

16. The combined cycle power plant of claim 15, wherein the vent valve of the inlet air heating system is in direct fluid communication with the inlet portion of each of the plurality of heating coil assemblies.

17. The combined cycle power plant of claim 11, wherein the vent valve of the inlet air heating system is in the open position during a non-operational state of the gas turbine system to allow all the water in the plurality of heating coil assemblies to be replaced with air.

18. The combined cycle power plant of claim 17, wherein the vent valve of the inlet air heating system is:

in the open position during a start-up state of the gas turbine system to allow all the air in the plurality of heating coil assemblies to be replaced with the water; and

in a closed position during an operational state of the gas turbine system to prevent the water from being removed from the plurality of heating coil assemblies via the vent valve.

19. The combined cycle power plant of claim 18, wherein the inlet air heating system further comprises:

a sensor in communication with the plurality of heating coil assemblies, the sensor determining when all the air in the plurality of heating coil assemblies is replaced with the water during the start-up state of the gas turbine system.

20. The combined cycle power plant of claim 18, wherein the inlet air heating system further comprises:

a drain valve in fluid communication with the supply line, wherein the drain valve is;

in a closed position during the start-up state and the operational state of the gas turbine system to prevent the water from leaving the supply line; and

in an open position during the non-operational state of the gas turbine system to allow all of the water to be purged from the supply line.